Farmi Forest Corporation VALBY CH 222, Operation, Maintenance And Spare Parts Manual

Page 1: ...1002 JaK www normet fi 03299750 03294030 Normet Corporation Ahmolantie 6 FIN 74510 PELTOSALMI FINLAND Tel 358 0 17 83 241 Fax 358 0 17 823 606 It is very important to read this instruction handbook thoroughly before using the machine CHIPPER CH 222 From machine 329 8211 ...

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Page 3: ...warnings are ignored Read this manual carefully page by page until you under stand it completely Failure to do so will reslult in personal injury and or equipment dam age All personnel including operators maintenance crew etc should read this manual be fore start up This manual should be considered a permanent part of your machine and should remain with the machine when you sell it IMPORTER NORTHE...

Page 4: ... the ma chine with the color combination of yel low and black CAUTION This message denotes a specific poten tial hazard The sign will be displayed on the machine in areas of potential hazard The sign will have the color combination of yellow and black WARNING This message denotes the most serious specific potential hazard The sign will be displayed on the machine in areas of po tential hazard DANG...

Page 5: ...the covers of the universal shaft are in their place and the ransmis sion chains are fastened D D D D Safety goggles earmuffs and a hard hat are obligatory when chipping Use respirator mask if necessary D D D D Do not wear loose clothing loose sleeves scarves or long uncovered hair around moving parts of machinery Also avoid gloves of poor condition or with loose fitting because they might get cau...

Page 6: ... D D D D Always use the lock bolt before and during maintenance on the machine D D D D Place the PTO shaft in the holding device when disconnected from tractor Risk of cutting injury or hits by flying debris Do not reach into the feed chute for any reason Failure to follow these instructions could result in serious injury or death Danger 3 2 SAFETY INSTRUCTIONS FOR THE HYDRAULIC FEEDER AND FEED CH...

Page 7: ...er after which go to doctor Use safety goggles D D D D Avoid mixing lubricants of different grade and quality Use only recom mended oils or oils with corresponding characters 3 4 SAFETY INSTRUCTIONS FOR THE SEPARATE HYDRAULIC MOTOR USE D D D D Check the moving parts They should be fastened in place in good working condition and all shields and guards must be in place D D D D Inform everyone who wo...

Page 8: ...10 4 2 MAIN COMPONENTS 10 4 3 DIMENSIONS 11 4 4 TECHNICAL DATA 11 5 PLATES AND STICKERS 12 6 ASSEMBLY AND MOUNTING 15 6 1 ASSEMBLY 15 6 2 CUTTING THE PTO SHAFT TO THE CORRECT LENGHT 15 7 OPERATION 17 7 1 USING THE CHIPPER 17 7 2 TURNING THE CHIPPER OFF 17 8 SERVICE 18 8 1 TIGHTENING THE CLUTCH 18 8 2 PERIODIC SERVICE 18 8 3 LUBRICATION OF THE PTO SHAFT 18 9 KNIVES AND ANVIL 19 9 1 BEFORE SERVICING...

Page 9: ... 222 Chipper 22 WHEN ORDERING SPARE PARTS PLEASE INDICATE MACHINES TYPE FROM THE MACHINE PLATE SPARE PARTS ORDER NUMBER DESCRIPTION AND QUANTITY REQUIRED EXAMPLE CH222 43298410 Knife 2 pcs Thread Millimeter Inch M6 10 7 16 M8 13 1 2 M10 17 11 16 M12 19 3 4 M16 24 15 16 M20 30 1 3 16 ...

Page 10: ... chipper shredder Chip size is adjustble making chips suitable for com bustion or industrial uses soil improvement dry litter etc 4 2 MAIN COMPONENTS 1 Upper chamber 2 Lower chamber 3 Disc 4 Knife 5 Vertical anvil 6 Horizontal anvil 7 Discharge pipe 8 Water holes 9 Lift point 10 PTO holding device 1 3 4 2 5 7 6 8 7 9 10 Fig 1 Main parts ...

Page 11: ...16 Max timber diameter 250 mm 10 Power demand 26 67 kW 35 90 HP Rev speed 540 1000 rpm Number of knives 2 pcs Power source Tractor or stationary electric motor Anchorage 3 point or bolted to base Rotor diameter 1050 mm 41 5 16 Rotor weight 240 kg 500 lbs Bearings Spherical roller bearings Discharge chute 360 rotatable Opening of upper chamber Double hinge Weight 530 kg 1168 lbs Sound pressure leve...

Page 12: ... fi 03294030 12 5 PLATES AND STICKERS These decals and stickers must be found from chipper Missing ones must be renewed immediately 8 1 3 5 4 2 7 10 6 9 2 41014310 30140602 3 4101750 CH 222 4 40142080 41014310 41011750 40142080 30140602 20 __ __ 1 ...

Page 13: ...PLATES AND STICKERS CH 222 CHIPPER www normet fi 03294030 13 5 7 41015500 6 41014170 41014170 41014270 8 40141160 41014190 10 41014110 41014110 41014270 40141160 9 41014190 41015500 ...

Page 14: ...f and a hard hat are oblicatory when chipping 3 5 41015500 Do not operate this machine until the owner s manual has been completely read and understood disconnect the PTO before service be ware of cutting tools 1 6 41014170 Turn PTO off and stop the engine before maintaining the chipper 1 7 41014270 Lifting point 1 8 40141160 Rotation speed and rotation direction of the PTO shaft 1 9 41014190 Shar...

Page 15: ...rload clutch RA1 overrunning clutch or Walterscheid W2400 K92 4 D overload clutch F3 overrunning clutch An overriding clutch must be used if the tractor has a PTO brake for example Ford D Check that the PTO shaft is at correct length 6 2 CUTTING THE PTO SHAFT TO THE CORRECT LENGHT Caution If the PTO shaft is too long it might bind when the three point hitch is lifted up Damage might be caused to t...

Page 16: ...0 16 Fig 4 Cut the plastic shield D Cut the plastic shield Fig 5 Cut the profile D Cut a piece from profile tube which is as long as the piece you cut off from the shield Shorten the other PTO shaft by the same length Fig 6 File sharp edges D File sharp edges ...

Page 17: ...operating speed Power required depends on the material to be chipped and the sharpness of the knives D The chipper is now ready for use D Before feeding make sure that the material is free from stones nails and all other foreign objects D When chipping wood push the tree trunk inside the feed chute until the knives touch the tree The chipper is self feeding so let go of the tree as soon as the kni...

Page 18: ...ck bolt 18 D Remove or turn the feed chute to the side The bearings are greased at the factory with Shell Alvania Grease R 3 A similar lubricant such as Kendall L427 should be used by you Avoid over greasing because it causes heat which reduces lubrication D Lubricate bearings every 200 hours or once a year D Check that the clearance between the knives and the anvil is about 1 30 See chapter 9 4 D...

Page 19: ... stays in balance D Remove the 3 locknuts M12 3 5 behind the knife frame Fig 9 Remove the knife fastening bolts D Remove the knife fastening bolts M12 3 3 they are threaded through the disk Turn the wrench so that your knuckles will not touch the knife if the wrench slips 30 o Fig 10 30 degree angle D Sharpen the knives at a 30 degree angle Caution Use gloves when removing or han dling the knives ...

Page 20: ...ter Fig 11 Adjusting the anvil D Loosen the four bolts M16 42 43 that fasten the anvils 7 8 One of the bolts is under the feed chute D Turn the disk so that a knife comes against the anvil Move the anvil with the adjusting nuts 46 until the clearance 1 30 of an inch Tighten adjusting nuts Tighten anvil lock bolts to 144 foot pounds CHIP LENGTH CLEARANCE 1 20 1 30 TIGHTENING TORQUE 144 ft lb TIGHTE...

Page 21: ...int from splashes before welding D Weld an 5 16 a measure filled weld ESAB 68 18 with 3 beads For welding use rectifier current 130 150 A D Reassemble the chipper Grind a 19 32 deep groove about 1 16 from the end of the axle Fig 12 Changing the splined axle 9 6 MAINTENANCE SCHEMA D Check the tightness of the bolts and tighten when needed The tightness of fasteners in the chipper must be checked on...

Page 22: ...30 CH 222 Chipper 1 2 3 3 1 3 2 3 3 3 4 3 5 4 5 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 28 29 30 31 32 33 34 36 37 38 39 40 42 43 44 45 46 47 48 14 1 14 2 14 3 14 4 14 5 14 6 14 7 14 7 14 3 56 57 58 59 34 28 1 28 1 36 42 58 11 48 54 30 60 61 49 36 40 6 ...

Page 23: ... 1 7 43290766 Horizontal anvil 1 8 43290774 Vertical anvil 1 9 33290826 Shield 1 10 33290867 Plate 1 11 43290915 Pin 2 12 43290923 Lock screw 2 13 33294646 Lug 1 14 03314317 Short discharge pipe complete 1 14 1 33314329 Pipe 1 14 2 43314509 Lid 1 14 3 52117108 Lock nut M10 DIN985 2 14 4 43314533 Screw 1 14 5 94612082 Spring 1 14 6 03314556 Chain 1 14 7 52200045 Washer M10 DIN126 2 15 52062221 Scre...

Page 24: ...30 CH 222 Chipper 1 2 3 3 1 3 2 3 3 3 4 3 5 4 5 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 28 29 30 31 32 33 34 36 37 38 39 40 42 43 44 45 46 47 48 14 1 14 2 14 3 14 4 14 5 14 6 14 7 14 7 14 3 56 57 58 59 34 28 1 28 1 36 42 58 11 48 54 30 60 61 49 36 40 6 ...

Page 25: ...DIN985 8 8 4 38 52117082 Lock nut M8 DIN985 5 39 52211034 Spring washer M8 DIN127 4 40 52211059 Spring washer M12 DIN127 2 41 42 52062098 Screw M16x25 DIN933 8 8 2 43 52062106 Screw M16x30 DIN933 8 8 2 44 43294420 Seal 1 45 52062130 Screw M16x60 DIN931 8 8 8 46 52110053 Nut M12 DIN934 4 47 52117165 Lock nut M16 DIN985 8 48 52200078 Washer M16 DIN126 10 49 52062031 Screw M12x40 DIN933 8 8 2 50 5220...

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