Fasep FZ31, Manual

Page 1: ...RECTIVES CE TRANSLATION OF THE ORIGINAL EUROLIFT 4 COLUMN ELECTROHYDRAULIC LIFT FZ31 FASEP 2000 SRL Via Faentina 96 Loc Ronta 50032 Borgo San Lorenzo FI Italy Tel 39 0558403126 Fax 39 0558403354 www f...

Page 2: ...and maintenance Make sure to keep this booklet available for further reference Descriptions pictures and characteristics indicated herein are not binding The manufacturer reserves the right to make an...

Page 3: ...DESCRIPTION 8 TECHNICAL CHARACTERISTICS AND OVERALL DIMENSIONS 9 TRANSPORTATION 9 UNPACKING 9 INSTALLATION 10 ASSEMBLY INSTRUCTIONS 11 POWER STATION 14 AIR DISCHARGE 15 CLIMBING RAMPS PROTECTIONS AND...

Page 4: ...concepts general principles of design Basic terminology and methodology UNI EN ISO 12100 2nd part Machinery safety Fundamental concepts general principles of design Technical specifications and princi...

Page 5: ...les washing It is forbidden to use the lift for purposes other than those indicated in this manual The operator must wear suitable clothing as prescribed by the laws of the country where the lift is u...

Page 6: ...scribed by laws and regulations The prohibition to access parts in tension has been emphasised and such parts have been indicated Only specialised and authorised personnel must perform repairs on inst...

Page 7: ...al adjustment according to the track of the vehicle to be lifted Ref 3 Fig 1 3 Mechanical synchronisation of footboard movements regardless of load distribution on the footboards 4 Safety device in ca...

Page 8: ...owing instructions Use appropriate material to protect corners and ends of the piece to carry Do not use metal ropes for lifting Sling with belts with capacity higher than 2000 Kg UNPACKING Once you h...

Page 9: ...rating must be 250 R BK or higher considering however that each column can stand a weight of 1900 Kg The concrete layer should be thick enough to ensure that fixing bosses will hold with good consist...

Page 10: ...s and air pipe protections on the outer side 2 Release the ropes from the fixed footboard Ref 9 Fig 3 3 Place the fixed footboard on the two crosspieces the guide edge in alto must remain inside the l...

Page 11: ...column is the one where the limit switch is mounted and must be housed in the part of the footboard where the connection pipes go out The inner parts of the columns must reach the guide blocks Ref 12...

Page 12: ...Fig 3 making sure that the rod is parallel along the entire column at a distance of mm 24 13 Mount the power station Ref 23 Fig 3 and the control box Ref 24 Fig 3 in the column where the limit switch...

Page 13: ...happen invert two phases in the feeder Lift the machine by approx 20 cm in order to put the ropes under tension and remove the crosspieces the used stands from below POWER STATION Fig 6 Power station...

Page 14: ...ieces from the base plates of the columns by 15mm Fig 7 This must be the same for all sides Unscrew the ropes adjustment nuts by 4 turns Mark nut and plate Ref A Fig 7 to make sure to do this operatio...

Page 15: ...introducing the hooking into the special slots of the crosspieces Mount the front stops using the special screws FLASHING WARNING LIGHT ASSEMBLY The flashing warning light must be fixed with the same...

Page 16: ...Fig 6 lifting the platform by 30 40 mm to disconnect the hooks Press simultaneously the hook pushbutton Ref 4 Fig 6 and the lowering pushbutton Ref 3 Fig 6 EMERGENCY LOWERING in absence OF tension or...

Page 17: ...oves and apron Goggles CAUTION Ask your oil provider the hazard cards for the products employed MAINTENANCE OPERATIONS All maintenance operations must be performed in safe conditions bringing the foot...

Page 18: ...sassembled to reach the valve Clean with gasoline and compressed air making sure that the valve slider runs smoothly CAUTION For the operations described at 5 6 the whole power station assembly must b...

Page 19: ...ch operated due to a very loosened rope Operate the up pushbutton simultaneously with the restart pushbutton until the ropes come under tension No operation Ropes breakage limit switch operated due to...

Page 20: ...d in the hydraulic power station the oil must be stored in tight containers and handed over to a specialised centre for its disposal in full compliance with the specific regulations in force in the co...

Page 21: ...ACER 40 31 PLATE 41 31 CYLINDER 42 31 NUT 43 31 PLATE 44 31 SPACER 45 31 PULLEY 46 31 SPACER 47 31 HOOK 48 31 WASHER 49 31 SCREW 50 31 ANTI DERAILMENT 51 31 SCREW 52 31 PIN 53 31 SCREW 54 31 WASHER 55...

Page 22: ...JOINT 114 31 COLLECTOR 115 31 CONNECTION 116 31 THROTTLER 117 31 VALVE 118 31 CONNECTOR 119 31 SOLENOID 120 31 VALVE 121 31 CONNECTION 122 31 PIPE 123 31 MAXIMUM VALVE 124 31 CHECK VALVE 125 31 BLOCK...

Page 23: ...4 column electro hydraulic lift Mod Z31 Page 24 Use maintenance and spare parts manual TAB 1 OVERALL VIEW...

Page 24: ...4 column electro hydraulic lift Mod Z31 Use maintenance and spare parts manual Page 25 TAB 2 COLUMNS...

Page 25: ...4 column electro hydraulic lift Mod Z31 Page 26 Use maintenance and spare parts manual TAB 3 CROSSPIECES...

Page 26: ...4 column electro hydraulic lift Mod Z31 Use maintenance and spare parts manual Page 27 TAB 4 FOOTBOARDS...

Page 27: ...4 column electro hydraulic lift Mod Z31 Page 28 Use maintenance and spare parts manual TAB 5 HYDRAULIC INSTALLATION...

Page 28: ...R TR 31M TRANSFORMER FU2 31M SECONDARY FUSE 2 A S1 4 31M ROPES LOOSENING OR BREAKAGE LIMIT SWITCH P1 31M RESTART KEY P2 31M UP PUSHBUTTON P3 31M DOWN PUSHBUTTON P4 31M HOOKS PUSHBUTTON P5 31 END DOWN...

Page 29: ...column electro hydraulic lift Mod Z31 Page 30 Use maintenance and spare parts manual PNEUMATIC DIAGRAM REF DESCRIPTION A ELECTRO VALVE Ref 23 B PNEUMATIC CYLINDERS Ref 41 N B Operational pressure 6 ba...

Page 30: ...ance and spare parts manual Page 31 HYDRAULIC DIAGRAM REF DESCRIPTION A RESERVOIR B HYDRAULIC CYLINDER C PUMP D SUCTION FILTER E SAFETY VALVE F CHECK VALVE G DISCHARGE FILTER H ELECTRO VALVE I CAPACIT...

Page 31: ...ift Mod Z31 Page 32 Use maintenance and spare parts manual SIGNALS The following plates and signals are attached to the machine IT IS FORBIDDEN TO LUBRICATE AND CLEAN DURING MOTION SUSPENDED LOADS CRU...