FCI FS10A, Installation & Operation Manual

Page 1: ...Models FS10A FS10i Analyzer Flow Switch Monitor Fluid Components International LLC FCI All rights reserved...

Page 2: ...LLC FCI Disclosure of this data to you is expressly conditioned upon your assent that its use is limited to use within your company only and does not include manufacture or processing uses Any other u...

Page 3: ...Display Parameters 28 FS10 Button Controls Alternate Setup Method 29 Normal Set Up and Operation Using the Button Interface 31 Flow Switch Scaling 31 Switch Point Adjust Function 1 or 2 31 Fail safe P...

Page 4: ...9 PC Interface Kits 62 Interface Components Output Cables 64 Relay Output Cables 64 Open Collector N Channel MOSFET Output Cables 64 Interface Components Miscellaneous Cables 64 Miscellaneous Cables 6...

Page 5: ...ng systems and general flow and level applications The FS10A installs easily into a standard tube tee fitting or SP76 NeSSI modular manifold and uses a fast responding highly repeatable sensor The FS1...

Page 6: ...Gb T2 T6 Ta 40 C TO 65 C II 2 D Ex tb IIIC Db T300 C T85 C IP67 IEC Ex d IIC Gb T2 T6 Ta 40 C TO 65 C Ex tb IIIC Db T300 C T85 C IP67 Refer to Probe Installation Operation manual 06EN003428 for Zone 1...

Page 7: ...the process media to the male threads Tighten until the orientation mark is positioned correctly Check for leaks Note ATEX IEC labeled units are supplied with a UV filter disc located inside the silic...

Page 8: ...quid Vertical lines gas flow must be down liquid flow must be up FS10i Install probe with reference flats parallel to flow and arrow on top in horizontal installations Right to Left Flow Example in 1...

Page 9: ...board is tied to the enclosure case internally and both are tied to the probe assembly If the installation pipe or vessel is not prop erly grounded connection to earth ground may be connected at the...

Page 10: ...re To avoid equipment damage always be sure that power is connected to Pin 1 white wire when making external I O cable connections Do NOT apply power to Pin 8 red wire or any other pin other than Pin...

Page 11: ...1054 1 3 C01526 1 1 CABLE AND EARTH GND ACT REF DRIVE REF SENSE CABLE SHIELD ACT RTD REF RTD REF SENSE REF DRIVE ACT SENSE ACT SENSE ACT DRIVE 8 4 7 6 5 2 3 1 1 1 2 3 4 3 2 4 2 CONNECTORS FCI 021487 0...

Page 12: ...F DRIVE 6 REF SENSE 7 REF SENSE 8 CABLE EARTH GND ACT RTD REF RTD WIRE COLORS FS10 CIRCUIT BOARD 4 WIRE FLOW ELEMENT J3 CONNECTOR AND JUMPERS J4 AND J5 NOT CUT ON CIRCUIT BOARD IDC 5 PIN CONNECTOR FCI...

Page 13: ...CUIT VOLTAGE C01038 1 1 RELAY COIL Switching Inductive Loads If the FS10A FS10i relay contacts are to be used to energize or de energize an external relay diode suppression must be used across the ext...

Page 14: ...C O D E C N E R E F E R A S I G N I W A R D S I H T 3 S E H C N I N I E R A S N O I S N E M I D D E I F I C E P S E S I W R E H T O S S E L N U 2 S R E T E M I L L I M N I E R A S T E K C A R B E R A...

Page 15: ...INTERPRET DIMENSIONING AND TOLERANCING IN ACCORDANCE WITH ASME Y14 5 2009 TIGHTEN BOTH REDUCER ASSEMBLIES INTO TEE HAND TIGHT PLUS 3 4 TURN INSERT INJECTION TUBE INTO TUBE REDUCER TO BOTTOM WELD AND D...

Page 16: ...500 RATED ELEMENT6 FCI PN 020000 ALL WELDED 1 4 NPT LENGTH VARIABLE FM 3035947 FCI PN 021146 XX PROBE ASSEMBLY WITH PROTECTOR ALL WELDED 1000 OHM ST51 OEM XLENGTH 0 65 0 46 TABLE OF AVAILABLE LENGTHS...

Page 17: ...NAL M12 MALE 8 POSITION OR OPTIONAL CABLE GLAND PANEL MTG RING BRACKET OPTIONAL incl in kit 025719 01 RS 232 2 5 mm TRS STEREO PHONE JACK under hex plug Boot and hex plug removed to show RS 232 connec...

Page 18: ...0 50 8 1 000 25 4 TEMPLATE FOR PANEL AS INSTALLED SUGGESTED PANEL THICKNESS PANEL MOUNTING RING KIT 025719 01 COMPONENTS RING BRACKET REMOTE END CAP FS10 CONFIGURATION SHOWN 025717 40002E00X12 2x SCRE...

Page 19: ...al LLC 15 C01359 1 2 A A 1 79 45 4 90 22 8 1 66 42 1 1 69 42 9 2 34 59 4 5 44 138 1 98 24 9 1 50 38 1 MOUNTING BRACKET 025442 01 SECTION A A ROTATED 90 MOUNTING NUT HAS 20 THREADS Figure 15 Installati...

Page 20: ...International LLC UV FILTER DISC P N 026125 01A SILICONE BOOT PULL OFF PUSH ON P N 025529 01 BUTTONS 2x Remove UV filter disc before actuating buttons INSTRUMENT BODY C01437 1 2 Figure 16 Installation...

Page 21: ...r FS10i F20X Metal Ferrule CONFIGURATION FS10i B20X CONFIGURATION FS10i D20X C01360 1 2 FS10i Drawings Note An FS10i housing is secured with removable screws The original FS10A housing was secured wit...

Page 22: ...pply Loctite Blue to screw threads before reinstalling CAUTION Unit is supplied with sufficient wire slack to rotate probe 180 in a single rotation for initial set up Do not over rotate Remove only to...

Page 23: ...B20X C01520 1 1 CONFIGURATION SHOWN 025079 B10X 85 22 ACTIVE RTD 87 HEX 22 42 11 4 73 120 2 00 U LENGTH 51 1 4 18 NPT MALE PROCESS CONNECTION 87 22 1 50 38 53 14 KEY DIMENSIONAL DIFFERENCE BETWEEN B1...

Page 24: ...ION SHOWN 025079 D20X C01521 1 1 CONFIGURATION SHOWN 025079 C20X 2 00 U LENGTH 51 1 50 38 1 2 14 NPT MALE PROCESS CONNECTION 53 14 ACTIVE RTD 87 HEX 22 1 20 31 5 08 129 4 00 U LENGTH 102 56 14 Figure...

Page 25: ...ES WILL AFFECT CALIBRATION N OITUA C CONFIGURATION SHOWN 025079 E20X OR 025079 F20X ACTIVE RTD 6 00 MAX U LENGTH 152 MAX 53 14 7 57 192 1 50 38 1 2 14 NPT MALE PROCESS CONNECTION FLATS PARALLEL TO FLO...

Page 26: ...INSTALLATION FS10 Series 22 Fluid Components International LLC This Page Intentionally Left Blank...

Page 27: ...mit 21 Corresponds to flow measurement Frequency corresponds to flow Reflects flow No Relay Limit indication 31 Corresponds to flow measurement Frequency corresponds to temperature Reflects flow No Re...

Page 28: ...l safe Low Press or button momentarily to step captured switch point down or up in 5 increments Captures switch point exits fail safe High MODE B SPAN SETTING Captures Zero Full Scale and Sets Default...

Page 29: ...pressed puts the unit in Quick Setup Mode QSM Mode A or Mode B as described below Mode A Capture Switch Point Set Default Zero Full Scale 1 After pressing the or button for 6 seconds every other LED...

Page 30: ...r 5 seconds It is during this 5 second window that adjustments to the switch point setting can be made if needed Press the the or buttons increment or decrement the switch point setting in 5 intervals...

Page 31: ...earization of that output i e instead of scaling between 0 and 10 SCFH 0 to 5000 cc min establish the zero and span from 1 to 10 SCFH 500 to 5000 cc min This method yields a more accurate representati...

Page 32: ...al LLC Time delay to activate relay after reaching switch point sec Time delay to deactivate relay after being tripped sec Flow 0 100 Analog 4 mA 20 mA 0 to 100 Display LEDs Output and Display Paramet...

Page 33: ...details The buttons therefore will either increment or decrement the function parameter or capture a value for the corresponding parameter 4 Exit to Normal Operation Exiting to normal operating mode...

Page 34: ...tton captures the current flow value as the new display zero point 7 Maximum Flow Capture 1111111000 CUST_FLOW_MAX 1 indicates current value relative to full scale When entering this function the read...

Page 35: ...dicators to set the switch point in 10 increments within the established span Function 2 is used to more precisely set the switch point by capturing the process flow rate representing the alarm condit...

Page 36: ...arts as the switch point is reached and counts down as long as the switch point value is retained The relay then changes state If the switch point was reached but not maintained during this period the...

Page 37: ...ail Safe Low FSL Case 3a Normal Wet Alarm on Dry Setup while in Dry only Probe Dry Fail Safe Low FSL See Note below a Press and hold 6 9 secs Using Mode A Sw Pt Capture a Press and hold 6 9 secs Using...

Page 38: ...wires 2 5 mm TRS jack connector available on remote mount units only Note RS232 RxD RS232 TxD and SIGNAL RETURN 3 connections must be used to for effective communication An RS232 to 9 pin serial DB9 t...

Page 39: ...PC interface Home screen The Home screen shows the flow temperature and setpoint values Basic device info is also shown The Home screen is the hub from which other features are accessed Setup Window U...

Page 40: ...his screen Setup Temperature Frequency Range Window Sets temperature output range if using 4 20mA out as temperature indication and max frequency output Move mouse pointer over label for pop up descri...

Page 41: ...safe hysteresis and NAMUR modes Diagnostics Window Use the Diagnostics window to access various diagnostic options Diagnostics Calibration Parameters Window Access this window to display the instrumen...

Page 42: ...nstrument s normalization param eters Utilities Window Use the Utilities window to access various utility options Utilities NAMUR Window Click the appropriate radio button to disable or enable NAMUR s...

Page 43: ...rument on the FS10 PC Interface s HOME screen Enter the desired tag in the TAG NUMBER dialog Note that there is a 13 character limit and that any lower case letters entered in the dialog are shown as...

Page 44: ...s shown in a scrollable window as shown in the example above Click CLOSE to dismiss Utilities K Factors Window Displays instrument s flow rate K Factor values The K Factors window allows direct entry...

Page 45: ...ent of flow FS10 data are recorded values from HOME window Actual data are entered values from reference meter at same flow rate Click Calculate after all percentage data is entered Note The FS10 must...

Page 46: ...Look for results that give the smallest error Typically the 3rd order results yield the smallest error Click Send to unit to transfer the new linearization coefficients to the unit 5 Go to the K Facto...

Page 47: ...ton Select the COM port assigned to the PC s USB port to which the FS10 is connected using the Port drop down list Click OK when done See 2 below If the PC s Tera Term program was used with the FS10 b...

Page 48: ...ommand to have Tera Term use the alternately named ini file Note Even after restoring the FS10 ini file setup run the Serial port command again if the previous Tera Term configuration used different s...

Page 49: ...e Firmware Date code other info The parameter values for items 1 66 are listed MEAS Read most recent flow measurement values The parameter values for items 220 238 are listed RCFG B Read configuration...

Page 50: ...tifier associated with UNITS_K conversion factor R W char 10 SFPS Lev 2 38 PIPE_ID User Field Pipe identification R W char 20 Lev 2 39 USER_ID2 User identification field R W char 20 Lev 2 40 USER_ID3...

Page 51: ...max flow R W int 1 0 static Lev 2 0 9 119 INPUT_FILTER_PERIOD Time constant for input filtering secs R W int 1 3 Lev 2 0 9 120 MAX_HYSTERESIS Maximum hysteresis value for buttons as of 112 switch poin...

Page 52: ...AL Temp Compensated and N L Corrected Flow FPS R float 4 N A N A 232 FLOW_FINAL_OUT FLOW_FINAL used for analog output adjusted for customer limits R float 4 N A N A 233 FLOW_FINAL_UNITS FLOW_FINAL_OUT...

Page 53: ...ctive position for greater than 30 seconds Note Transmitter output is not safety rated during configuration changes Alternative means should be used to ensure process safety during transmitter configu...

Page 54: ...OPERATION FS10 Series 50 Fluid Components International LLC This Page Intentionally Left Blank...

Page 55: ...ponse time Troubleshooting If the instrument is not operating go through the installation and adjustment procedures and verify proper installation If the instrument fails after some time in service an...

Page 56: ...MAINTENANCE TROUBLESHOOTING FS10 Series 52 Fluid Components International LLC This Page Intentionally Left Blank...

Page 57: ...13 requirements for use in hazardous areas Hazardous Areas Certificate LC 16ATEX14269X for II 3 G Ex nA IIC T4 Gc 40 C Ta 71 C II 3 D Ex tc IIIC T81 C Dc 40 C Ta 71 C Directive 2014 30 EU EMC Immunity...

Page 58: ...de s curit DK Dansk Sikkerhedsforskrifter Disse sikkerhedsforskrifter g lder for Fluid Components FS10 EF typeafpr vningsattest nr LC 16ATEX14269X IECEx LC 16 0006X attestens nummer p typeskiltet er...

Page 59: ...de Fluid Components FS10 overeenkomstig de EG typeverklaring nr LC 16ATEX14269X IECEx LC 16 0006X nummer van de verklaring op het typeplaatje voor gebruik in een explosieve atmosfeer volgens Categori...

Page 60: ...APPENDIX A APPROVALS FS10 Series 56 Fluid Components International LLC This Page Intentionally Left Blank...

Page 61: ...or high flow 90 1 54E 03 217 1784 215 Terminology SFF Safe Failure fraction PFD Probability of failure on demand DU failure rate dangerous undetected faults DD failure rate dangerous detected faults S...

Page 62: ...APPENDIX A APPROVALS FS10 Series 58 Fluid Components International LLC This Page Intentionally Left Blank...

Page 63: ...FS10 Series APPENDIX B AUXILIARY DRAWINGS Fluid Components International LLC 59 APPENDIX B AUXILIARY DRAWINGS Figure 24 RS232 Interface Box Hookup Using Installed DC Power to FS10A...

Page 64: ...APPENDIX B AUXILIARY DRAWINGS FS10 Series 60 Fluid Components International LLC Figure 25 RS232 Interface Box Hookup External AC Power Available...

Page 65: ...FS10 Series APPENDIX B AUXILIARY DRAWINGS Fluid Components International LLC 61 Figure 26 RS232 to Computer Hookup Using Installed Power and Wiring...

Page 66: ...1712 04 CONFIG 2 5 mm TRS PLUG JACK WITH 24 48 INTERCONNECTING CABLE TO DB9 F CONNECTOR ACTUAL CONNECTORS MAY VARY PICTORIALLY 021712 05 CONFIG USB CONVERTER WITH DB9 M AND 26 INTERCONNECTING CABLE TO...

Page 67: ...M USB Type A 2 2 5 mm TRS Plug DB9 F 3 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 M12 F M12 M 4 1 2 3 4 5 6 7 8 M12 M 2 conductor pigtail WIRE MARKERS WIRE MARKERS 5 2 5 mm TRS Jack 3 conductor pigtail 6 IEC AC...

Page 68: ...nnector with 6 feet 2 meters pigtail and wire markers 0022474 B05 8 pin M12 F connector with 15 feet 5 meters pigtail and wire markers 022474 B10 8 pin M12 F connector with 30 feet 10 meters pigtail a...

Page 69: ...onnection to USB plug FS10 PC Interface Software Kit DETAIL 4 pin female connector for FS10 board terminal block J1 pins 7 10 with 24 inch interconnecting cable to DB9 connector FCI P N 021712 03 mate...

Page 70: ...3 TxD 8 TxD 2 RxD 2 RTN 5 RTN DB9 F PIN NO FS10 M12 PINOUT OR WIRE PIGTAIL PIN 2 RxD PIN 3 TxD PIN 5 RTN RS 232 Pinout FS10 M12 cable pigtail to DB9 F connector RS 232 Pinout 2 5 mm TRS plug to DB9 F...

Page 71: ...21 5 to 30 VDC White 2 Power Signal Return Brown 3 4 20 mA Output Green 4 Relay NC Open Collector Yellow 5 Relay Com Open Col Not Used Gray 6 Relay NO Open Col Not Used Pink 7 RS232 RxD Blue 8 RS232...

Page 72: ...APPENDIX B AUXILIARY DRAWINGS FS10 Series 68 Fluid Components International LLC This Page Intentionally Left Blank...

Page 73: ...e the contiguous United States Alaska or Hawaii contact your country s FCI International Representative or the one nearest to you After Hours Support For product information visit FCI at www fluidcomp...

Page 74: ...he technician completes a formal detailed service report The formal report is mailed to the customer after the technician s return to the factory or office Field Service Rates All field service calls...

Page 75: ...FS10 Series APPENDIX C CUSTOMER SERVICE Fluid Components International LLC 71...

Page 76: ...xic materials or substances the equipment has been exposed to while in a customer s possession Prior to returning the instrument for evaluation repair FCI requires thorough compliance with these instr...

Page 77: ...are intended or used Should the Buyer receive defective goods as defined by this paragraph the Buyer shall notify the Seller immediately stating full particulars in support of his claim and should th...

Page 78: ...out the prior written consent of FCI Visit FCI on the Worldwide Web www fluidcomponents com FCI World Headquarters 1755 La Costa Meadows Drive San Marcos California 92078 USA Phone 760 744 6950 Toll F...