Federal CD3628, Installation & Operation Instructions

Page 1: ...rated Models Non Refrigerated Counter Displays Service Self Serve KEEP THIS MANUAL FOR FUTURE REFERENCE Engineering and technical data are subject to change without notice FEDERAL INDUSTRIES 215 Federal Avenue Belleville WI 53508 Toll Free 1 800 356 4206 WI Phone 608 424 3331 Fax 608 424 3234 ...

Page 2: ...rigeration Lines 12 Refrigeration Installation Refrigerated units 13 Self Contained Models 13 Remote Models 13 Case Line Up Installation 14 Top Joining Bracket 14 Bottom Pedestal Joining 15 END PANEL INSTALLATION 16 SHELVING INSTALLATION REMOVAL 17 Shelf Brackets Supports 17 18 Shelves and shelf light quantity 18 Wire Shelf Installation 18 Glass Shelf Installation 19 Metal Shelf Installation 19 DO...

Page 3: ...ions of this manual covering components contain technical instructions intended only for persons qualified to perform electrical work DANGER Improper or faulty hookup of electrical components in the case can result in severe injury or death All electrical wiring hookups must be done in accordance with all applicable local regional or national standards SERIAL NUMBER Record the model and serial num...

Page 4: ...or death will occur if you ignore the message WARNING Severe injury or death can occur if you ignore the message CAUTION Minor injury or damage to your case can occur if you ignore the message NOTICE This is important installation operation or service information If you ignore the message you may damage your case The warning and safety labels shown throughout this manual are placed on your Federal...

Page 5: ...cord is factory installed protruding from the bottom rear corner of the case see the Cord Options section of this manual that pertains to your model case for alternate location If factory installed cord must be relocated for desired application the electrical work must be performed by a licensed electrician A separate circuit for each display case is recommended to prevent other appliances on the ...

Page 6: ...es to be drilled through the counter top surface to attach case to counter Use the diagram below for hole placement location IMPORTANT When placing cases in a line up the number of end panels used will be different The cut out and hole placement dimension will need to be adjusted for each particular line up circumstance See LINE UPS INTALLATION section of this manual CUSTOMER SIDE 1 4 END PANELS 2...

Page 7: ...counter and counter must be fastened to floor IMPORTANT The condenser air inlet and discharge louvers are located in the rear of the case Do not block these louvers and do not locate them near a source of heat Clearance of 8 minimum must be maintained for condenser air exchange 2 dia case fastening holes will need to be drilled through the counter top surface to attach case to counter with X 2 scr...

Page 8: ...ls in the control panel Disconnect power cord connections and move cord and cord strain relief from bottom hole in frame channel to the 7 8 hole in the control panel Reconnect power cord and plug bottom in frame channel with the 7 8 hole plug removed from the control panel 4 Reinstall the condenser cover and the rear frame panel and retighten the cutting board mounting screws Refrigerated CRB Self...

Page 9: ...ding from the bottom rear corner of the base and will fall through the required cut in counter After the case has been installed and fastened onto the counter plug cord into a proper power source CORD OPTION 2 An additional electrical cord connection hole is provided in the rear control panel next to the case s controls A 1 1 2 dia hole through the counter is not required for this option NOTE Only...

Page 10: ...T 43 0 48 UNIT FRONT 22 62 3 0 29 0 2 1 2 HOLE REFRIGERATION AND EVAPORATOR CONDENSATE DRAIN CUSTOMER SIDE CORD OPTIONS CORD OPTION 1 The electrical cord is shipped from the factory protruding from the bottom rear corner of the cases base A 1 1 2 dia hole must be drilled through the counter for the power cord clearance See diagram below for hole placement location CORD OPTION 2 An additional elect...

Page 11: ...IMPORTANT When placing cases in a line up the number of end panels used will be different The cut out and hole placement dimension will need to be adjusted for each particular line up circumstance See LINE UP INTALLATION section of this manual The condensate air louvers are located on each side of the condensate evaporator compartment Do not block these louvers The louver panel provided with case ...

Page 12: ...nd cord strain relief from the bottom hole in the frame channel to the hole in the control panel and reconnect power cord Plug bottom hole in frame channel with the 7 8 hole plug removed from the control 3 Reinstall the rear frame panel Connect remote refrigeration lines 1 Remove the cover by removing the 4 screws on the bottom of case inside the cabinet compartment 2 Connect remote refrigeration ...

Page 13: ...ion lines from the condensing unit to the cabinet Horizontal suction lines should be pitched downward towards the condensing unit at least per 10 run to aid the oil drainage A P trap must be installed in the suction line at the foot of every riser to insure oil return Dry nitrogen should be used to flow through tubing while brazing refrigeration lines 4 Suction line must be insulated the entire le...

Page 14: ...nd panel when being butted up to a case with an end panel Remove them from case and discard Once the cases are placed together with proper end panel s They will need to be pushed together as close as possible keeping the front of the cases in alignment Once adjoining case is in proper position complete all of the procedures outlined in the Case Installation section in this manual before installing...

Page 15: ...ws 1 Clean the front corner area on pedestal with rubbing alcohol 2 Remove adhesive backing strips from pedestal joining plate 3 Center plate over opening and press firmly into place The rear plate must be attached with provided screws as follows Screw removal will be required to access condenser compartment so do not use adhesive backing 1 Center plate at top of condenser compartments directly be...

Page 16: ... a line up the number of end panels and end panel type will be different for each line up circumstance See Case Line Up Installation section of this manual 1 Place end panel on to the side of case and align holes 2 Place a plastic spacer on to a screw and install the screw through the hole on end panel and into the case Do not tighten screws until all 3 screws are started and then snug screws up b...

Page 17: ...ge to the end glass These steps may have already been performed at the factory for you Insert a longer bottom shelf bracket in the desired shelf standard slot on one side of case bumper side towards end glass Follow the instruction in the illustration below Place the additional longer bottom shelf bracket in the same shelf standard slot on the opposite end of case Repeat for shorter top shelf tier...

Page 18: ...ck Install door labeled inner door first on inner track and door labeled outer door second on outer track Shelves and shelf light quantity It is not required that all shelves and shelf lights supplied with each case are used The quantity of shelves and shelf lights can be tailored to your specific needs If the supplied quantity of shelves and shelf lights are not required cap unused female socket ...

Page 19: ...s to set on This step may have already been performed at the factory for you NOTE Clean area of glass where glass shelf holder is to be located with rubbing alcohol and let air dry before installing shelf glass holder 2 With rear sliding doors removed place front of glass shelf onto front shelf light On front shelf support for models without shelf lights 3 Let the rear of the glass shelf onto the ...

Page 20: ...LOWER TRACK 1 Start with the outer outside door and lift the door upward until the bottom edge of door clears the lower track and then swing the bottom of the door outward and down out of upper track 2 Remove the outer inside door using the same procedure 3 The inner door set can then be removed using the same procedure starting with the inner outside door followed by the inner inside door 4 Rever...

Page 21: ...hting circuit and to the optional interior fan if supplied The switch rocker is red in the on position and black in the off position Shelves Each display is furnished with shelves that are adjustable up and down and can be tilted in two angular positions See Shelving Installation Removal section of this manual for proper installation adjustment and removal of shelving Rear Package Shelf Pedestal o...

Page 22: ... these slots will block the refrigerated airflow and could cause product loss The display pan is removable for cleaning and can become dislodged in shipment To ensure proper airflow and performance of the case make sure that the display pan is pushed completely down into evaporation tub Check that the pan is installed properly before placing product the display pans Allow refrigerated models to ru...

Page 23: ...e 3 top light lens retaining screws along the top frame 4 Peel the light housing out from top frame across the entire length of light lens 5 To remove bulb from top light housing grip the bulb receptacle end caps at each end of bulb Pull the bulb receptacle end caps straight down Once bulb and bulb receptacle end caps are removed from top light housing remove the bulb receptacle end caps from end ...

Page 24: ...oughly as described in the weekly cleaning section before it is used for the first time NOTICE Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case NOTICE Shut off lights and power switches and remove all product from case Allow sufficient time for the unit to reach room temperature before proceeding with cleaning NOTICE Remove all product from c...

Page 25: ... scratches Weekly Cleaning This procedure is recommended on a weekly basis It may need to be performed more often if necessary to maintain a clean sanitary case The case should be cleaned to this procedure before using the first time NOTICE Avoid splashing or soaking any electrical components with water to prevent electrical damage to the case NOTICE Shut off lights and power switches and remove a...

Page 26: ...roper cleaning of the unit 7 Clean all shelves shelf support bars shelf light housings shelf brackets and display pans using warm soapy water and a brush Rinse thoroughly and allow to dry 8 Clean all foreign material from inner and outer rear door tracks using warm soapy water and a brush Apply a light film of lubricant such as PAM to make the doors operate smoother 9 Clean both sides of the doors...

Page 27: ...list of frequently encountered situations that can cause unsatisfactory case performance CAUTION Before servicing case turn off power at the main breaker of fuse box Case Does Not Operate Check for disconnected power supply Check for tripped breaker or blown fuse Check that the thermostat is not off Lights Do Not Operate Check that light switch is on Be sure light is properly seated in the sockets...

Page 28: ...tmosphere If moisture or liquid is observed around or under a Federal Industries case an immediate investigation should be made by qualified personnel to determine the source of the moisture or liquid The investigation made should determine if the case is malfunctioning or if there is a simple housekeeping problem Moisture or liquid around or under a case is a potential slip fall hazard for person...

Page 29: ...EFRIGERATED REMOTE CRB3628R CRB3628SSR 24 3 6 CRB4828R CRB4828SSR 26 3 8 CRR3628R CRR3628SSR 24 1 5 CRR4828R CRR4828SSR 26 1 5 MAIN WIRING DIAGRAMS DRY SERVICE AND SELF SERVE CASES 120VOLT BLK G SHEL LIGHT LAMP G TOP LIGHT LAMP BLK B R B B R B R W BLK BLK B BLK S2 G SHELF LIGHT LAMP BLK B R W BALLAST BLK SWITCH LIGHT SWITCH BLK BLK BALLAST BALLAST BALLAST S1 B R B R G COLOR CODE B BLUE Y YELLOW W ...

Page 30: ...ENSER UNIT W CONDO PAN R BLK BLK PLUG CORD 120 V 60 HZ 1 PH T W G 91 17145 12 09 02 2 M 1 3 S 1 RELAY OVERLOAD W FAN S C R SWITCH REFRIGERATED REMOTE SERVICE CASE 120 VOLT BLK G SHEL LIGHT LAMP G TOP LIGHT LAMP BLK B R B B R THERM B R W BLK BLK BLK B BLK S2 G SHELF LIGHT LAMP BLK B R G M BLK CONDO PAN W BLK RIB BALLAST BLK RIB BLK BLK SWITCH LIGHT SWITCH BLK BLK THERM R TERMOSTAT CRB MODELS BALLAS...

Page 31: ...D FAN S C R SWITCH 3 2 1 4 CONDENSER UNIT W CONDO PAN THERM R TERMOSTAT W W W R BLK R LIGHT SWITCH ANTISWEAT HEATER BLK BLK REFRIGERATED REMOTE SELF SERVE CASE 120 VOLT BLK G SHEL LIGHT LAMP TOP LIGHT BLK B R B B R B R W BLK S1 LAMP W EVAP FAN MOTOR BALLAST BLK BLK SWITCH DEFROST TIMER BLK BLK THERM BALLAST BALLAST BALLAST B R G COLOR CODE B BLUE Y YELLOW W WHITE R RED BLK BLACK G GREEN G R PLUG C...

Page 32: ... 11302 GLASS SHELVING Rear Door Inner Clear 53 17390 1 53 17390 3 53 16026 1 53 16026 3 Rear Door Inner Reflective 53 17390 2 53 17390 4 53 16026 2 53 16026 4 Rear Door Outer Clear 53 17391 1 53 17391 3 53 16028 1 53 16028 3 Rear Door Outer Reflective 53 17391 2 53 17391 4 53 16028 2 53 16028 4 Rear Door Top Track 57 17388 1 57 17388 2 57 16035 1 57 16035 2 Rear Door Bottom Track 57 17389 1 57 173...

Page 33: ...026 1 53 16026 3 Rear Door Inner Reflective 53 17390 2 53 17390 4 53 16026 2 53 16026 4 Rear Door Outer Clear 53 17391 1 53 17391 3 53 16028 1 53 16028 3 Rear Door Outer Reflective 53 17391 2 53 17391 4 53 16028 2 53 16028 4 Rear Door Top Track 57 17388 1 57 17388 2 57 16035 1 57 16035 2 Rear Door Bottom Track 57 17389 1 57 17389 2 57 16034 1 57 16034 2 Clear Inner Door Ass y Inner SA4132 1 SA4132...