Fein ABLK 1.3E/TSE, Repair Instructions

Page 1: ...E 1 6 E Repair instructions C SC_CSSM 2012 07 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 1 33...

Page 2: ...specially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 2 33 Contents 1 Models described 2 Technical data 3 Provisions 4 Tools required...

Page 3: ...FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 3 33 1 Models described Model Order no ABLK 1 3 TE 713203 ABLK 1 3 CSE 71...

Page 4: ...Technical data The complete technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Rep...

Page 5: ...ined and checked by a trained electrician as improper repair can result in serious risks to the user The provisions set out in DIN VDE 0701 0702 should be observed after repairs Only use original FEIN...

Page 6: ...g and circulation 6 33 4 Tools required Standard tools Open ended spanner WAF 30 Plastic hammer Slotted screwdriver Torx 15 Flat nose pliers Long nosed pliers Circlip pliers Punch Arbor press Cable ho...

Page 7: ...on FEIN retains all rights of disposal such as copying and circulation 7 33 5 Lubricants and auxiliary substances required Lubricants Grease 0 40 108 0400 8 15 g Gearbox needle bearing ball bearing Gr...

Page 8: ...C SC_CSSM 2012 07 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 8 33 6 Disassembly Preparation 1...

Page 9: ...ration FEIN retains all rights of disposal such as copying and circulation 9 33 6 1 Disassembly Motor 1 Remove screws from gearbox head 2 Remove screws from motor housing 3 Remove upper section of hou...

Page 10: ...All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 10 33 6 1 Disassembly Motor 1 Pull off motor plug o...

Page 11: ...rights registration FEIN retains all rights of disposal such as copying and circulation 11 33 6 2 Disassembly Motor gearbox 1 Heat intermediate bearing 2 With extractor tool separate motor from inter...

Page 12: ...FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 12 33 6 2 Disassembly Motor gearbox 1 Pull intermediate bearing off gearbo...

Page 13: ...ly in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 13 33 6 3 Disassembly Motor 1 Pull ball bearing off motor 2 Remove bearing bush and tol...

Page 14: ...ghts registration FEIN retains all rights of disposal such as copying and circulation 14 33 6 3 Disassembly Motor NOTE The motor is only available as a spare part together with the intermediate bearin...

Page 15: ...l rights registration FEIN retains all rights of disposal such as copying and circulation 15 33 6 4 Disassembly Gear wheel eccentric shaft 1 Remove circlip gear wheel and feather key 2 Remove circlip...

Page 16: ...in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 16 33 6 5 Disassembly Gearbox housing plunger ABLK 1 3 TE CSE 1 Remove retainer nut with o...

Page 17: ...ially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 17 33 6 5 Disassembly Plunger ABLK 1 3TE CSE 1 Loosen retainer nut and remove cuttin...

Page 18: ...trial rights registration FEIN retains all rights of disposal such as copying and circulation 18 33 6 6 Disassembly Gearbox housing plunger ABLK 1 6E 1 Loosen retainer nut and remove cutting head with...

Page 19: ...12 07 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 19 33 6 6 Disassembly Cutting head ABLK 1 6E...

Page 20: ...CSE 1 6 E Repair instructions C SC_CSSM 2012 07 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 20...

Page 21: ...retains all rights of disposal such as copying and circulation 21 33 7 1 Assembly Complete plunger ABLK 1 3 TE CSE 1 Connect upper and lower sections of plunger 2 Connect punch to upper and lower sect...

Page 22: ...by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 22 33 7 1 Assembly Die and plunger gearbox housing ABLK 1 3 TE CSE 1 I...

Page 23: ...rights registration FEIN retains all rights of disposal such as copying and circulation 23 33 7 2 Assembly Die punch gearbox housing ABLK 1 6E 1 Fit punch in lower section of plunger and insert in pre...

Page 24: ...FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 24 33 7 2 Assembly Cutting head ABLK 1 6E 1 Insert die in cutting head Onl...

Page 25: ...ial rights registration FEIN retains all rights of disposal such as copying and circulation 25 33 7 3 Assembly Eccentric shaft 1 Fit drive together with needle sleeve in plunger 2 Insert eccentric sha...

Page 26: ...case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 26 33 7 4 Assembly Gear wheel intermediate gear 1 Fit feather key and gear wheel on eccentri...

Page 27: ...ll rights of disposal such as copying and circulation 27 33 7 5 Assembly Motor intermediate bearing 1 Fit tolerance ring in bearing bush 2 Press motor true to size into intermediate bearing 3 Press ma...

Page 28: ...air instructions C SC_CSSM 2012 07 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 28 33 7 5 Assemb...

Page 29: ...ructions C SC_CSSM 2012 07 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 29 33 7 6 Assembly Motor...

Page 30: ...M 2012 07 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 30 33 7 6 Assembly Motor 1 Check dimensio...

Page 31: ...strial rights registration FEIN retains all rights of disposal such as copying and circulation 31 33 7 7 Assembly Motor motor housing 1 Insert the motor with the intermediate bearing into lower sectio...

Page 32: ...copying and circulation 32 33 7 8 Assembly Motor gearbox 1 Fit upper section of housing and screw in place 2 Seal sealing surface between intermediate bearing and gearbox head with Loctite 574 3 Pleas...

Page 33: ...r instructions C SC_CSSM 2012 07 All rights reserved by FEIN especially in case of industrial rights registration FEIN retains all rights of disposal such as copying and circulation 33 33 8 Connection...