Fein FSC500QSL, Repair Instructions

Page 1: ...SC 1 7 Q Repair instructions C SC_CSSM Version 1 0 2018 04 16 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and cir...

Page 2: ...especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 2 of 24 1 Models described 2 Technical data 3 Notes and requirements 4 Tool...

Page 3: ...eserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 3 of 24 These repair instructions describe how to repair the...

Page 4: ...Technical data The complete technical data can be found in the operating instructions for the model Test data Up to date test data for all models can be found on the FEIN Extranet Customer Service Rep...

Page 5: ...lectrical training Only use original FEIN spare parts Provisions Please note that power tools may only be repaired maintained and checked by a trained electrician as improper repair can result in seri...

Page 6: ...l tools Arbor press Drawing off socket cap 6 41 04 150 00 8 Hot air gun Chuck cone 19 mm 6 41 07 019 00 7 Fitter s hammer Extractor tool Thread ring Chuck cone Screw Bolt 6 41 14 031 03 0 6 41 14 031...

Page 7: ...bstances required C SC_CSSM Version 1 0 2018 04 16 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Pa...

Page 8: ...cations FEIN retains all rights of disposal such as copying and circulation Page 8 of 24 Removing the motor housing 1 Unscrew the eight screws 1 2 Remove the motor housing 2 3 Unscrew the screw 3 4 Re...

Page 9: ...ved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 9 of 24 Removing the motor housing 1 Push down the cable clamps...

Page 10: ...ll rights of disposal such as copying and circulation Page 10 of 24 Removing the electronics IMPORTANT Damage to the stator Removing or fitting the stator incorrectly can damage the stator When pullin...

Page 11: ...age 11 of 24 Disassembling carbon brushes and carbon bushes holders on both sides IMPORTANT Damage to the stator Removing or fitting the stator incorrectly can damage the stator When pulling out the c...

Page 12: ...lications FEIN retains all rights of disposal such as copying and circulation Page 12 of 24 Removing the stator 1 Remove the two pressure pieces 1 on both sides 2 Remove the magnet 2 Replace the old m...

Page 13: ...d circulation Page 13 of 24 Removing the tool head 1 Place extractor tool 1 on armature 2 Heat tool head 2 with hot air gun 600 C on right and left sides at an angle of 45 degrees for 10 seconds 3 Pul...

Page 14: ...operty rights applications FEIN retains all rights of disposal such as copying and circulation Page 14 of 24 Removing the armature NOTE Grooved ball bearing and sealing ring must be replaced after dis...

Page 15: ...etains all rights of disposal such as copying and circulation Page 15 of 24 Removing the tool head 1 Remove the straight pin 1 2 Remove lever 2 and eccentric ring 3 3 Remove the two bushes 4 4 Unscrew...

Page 16: ...sposal such as copying and circulation Page 16 of 24 Fitting the tool head 1 Position locking spring 1 and secure with fillister head screw 2 2 Fit two bushes 3 Press in bushes until they are flush wi...

Page 17: ...retains all rights of disposal such as copying and circulation Page 17 of 24 Fitting the armature NOTE Grooved ball bearing and sealing ring must be replaced after disassembly 1 Apply a layer of grea...

Page 18: ...copying and circulation Page 18 of 24 Fitting the tool head 1 Fill the tool head with 10 g of grease 2 Centre the fork in the tool head 3 Position the needle bearing 1 4 Thread the armature into the...

Page 19: ...rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 19 of 24 Fitting the stator 1 Fit the stator 1 in th...

Page 20: ...nd circulation Page 20 of 24 Assembling carbon brush on both sides 1 Place carbon brush holder 1 on the stator and secure with screw 2 1 5 0 1Nm 2 Insert carbon brush 3 in correct position in carbon b...

Page 21: ...pplications FEIN retains all rights of disposal such as copying and circulation Page 21 of 24 Fitting the electronics 1 Connect the three cables 1 to the stator as shown in the connection diagram 2 Ro...

Page 22: ...y in case of property rights applications FEIN retains all rights of disposal such as copying and circulation Page 22 of 24 Fitting the electronics 1 Position the cable grommet 1 2 Push down the cable...

Page 23: ...ying and circulation Page 23 of 24 Fitting the motor housing 1 Position the two pressure pieces 1 on both sides 2 Insert the electronics 2 the tool head with field coil 3 and the slide switch 4 3 Posi...

Page 24: ...C 1 7 Q 8 Connection diagram C SC_CSSM Version 1 0 2018 04 16 All rights reserved by FEIN especially in case of property rights applications FEIN retains all rights of disposal such as copying and cir...