Firman P03619, Operator'S Manual

Page 1: ...P N 336745470 Rev 00 OPERATOR S MANUAL GASOLINE PORTABLE GENERATOR Record product information to reference when ordering parts or obtaining warranty coverage MODEL NUMBER P03619 Rev Level 00 ...

Page 2: ...upport This manual contains safety information to make you aware of the hazards and risks associated with generator products and how to avoid them This generator is designed and intended only for supplying electrical power for operating compatible electrical lighting appliances tools and motor loads and is not intended for any other purpose It is important that you read and understand these instru...

Page 3: ...ts vapors are extremely flammable which could cause burns or fire resulting in death or serious injury Engine exhaust could cause fire resulting in death or serious injury Hot Surface Muffler could cause burns resulting in serious injury Generator could cause electrical shock resulting in death or serious injury Safety Alert Symbol Indicates a potential personal injury hazard Operator s Manual Fai...

Page 4: ...nerator is designed to be used only with FIRMAN authorized parts FIRMAN There may be Federal or State regulations local codes or ordinances that apply to the intended use of the generator Consult a qualified electrician electrical inspector or the local agency having jurisdiction This generator is not intended to be used at a construction site or similar activity as defined by NFPA 70 2020 NEC sec...

Page 5: ...ly into your home is used to power indoor items the operator recognizes that this increases the risk of CO poisoning to people inside the home and assumes that risk DANGER Engine exhaust contains carbon monoxide a poisonous gas that will kill you in minutes You cannot smell it see it or taste it Even if you do not smell exhaust fumes you could still be exposed to carbon monoxide gas 04 INTRODUCTIO...

Page 6: ...page 05 FEATURES AND CONTROLS 1 Fuel Gauge 2 5 0 Gallon 19L Capacity Fuel Tank 3 Fuel Cap 5 Fuel Valve 6 Air Filter 7 208cc FIRMAN OHV Engine 8 Recoil Starter 9 Bottle Opener 11 12 14 15 16 10 Remote Holder 8 0 20 3cm Flat Free Wheel Oil Filler Cap 13 Battery Outlet Cover Control Panel Handle 17 Data Decal Serial Number 4 Choke Lever behind air filter box 1 2 ...

Page 7: ...English Customer Service 1 844 FIRMAN1 06 FEATURES AND CONTROLS ...

Page 8: ...English Customer Service 1 844 FIRMAN1 07 FEATURES AND CONTROLS ...

Page 9: ...English Customer Service 1 844 FIRMAN1 08 FEATURES AND CONTROLS ...

Page 10: ...the receptacles from dust and debris 11 Circuit Breakers The receptacles are protected by AC circuit protectors If the generator is overloaded or an external short circuit occurs a circuit protector may trip If tripping occurs disconnect all electrical loads and determine the cause before attempting to continue using the generator Reset any tripped circuit protectors If multiple receptacles are us...

Page 11: ...s crawlspaces sheds or other partially enclosed spaces even if using fans or opening doors and windows for ventilation Carbon monoxide can quickly build up in these spaces and can linger for hours even after this product has shut off If you start to feel sick dizzy weak or your home s carbon monoxide alarm sounds get to fresh air right away Call emergency services You may have carbon monoxide pois...

Page 12: ...table generator at least 5 ft 1 5 m from any structure trees or vegetation over 12 in 30 cm in height Select an outdoor site that is dry and protected from the weather Do not move portable generator indoors to protect it from the weather Do not locate the portable generator under a deck or other similar structure that may confine heat and airflow 11 OPERATION 5 ft 1 5 m min 5 ft 1 5 m min 20 ft 6 ...

Page 13: ...art to select the proper oil for the outdoor temperature range expected NOTICE Do not attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage due to operation with no oil will void your warranty Degrees Celsiusº Outside Full Synthetic 5W 30 Degrees Fahrenheitº Outside 5W 30 10W 40 10W 30 1 Place generator on a flat level surface 2 ...

Page 14: ...h enough to deactivate the internal low oil level switch Make sure the sump is completely full of oil to the upper limit H Do not operate engine until oil level issue is corrected Contact Firman customer service Low Oil Shutdown Add Gasoline WARNING Fuel and its vapors are extremely flammable which could cause burns or fire resulting in death or serious injury Turn generator engine OFF and let it ...

Page 15: ...native main jet and installation instructions can be obtained by contacting Customer Support NOTICE Operation using an alternative main jet at elevations lower than the recommended minimum altitude can damage the engine For operation at lower elevations the standard main jet supplied must be used Operating the engine with the wrong main jet may increase exhaust emissions fuel consumption and reduc...

Page 16: ... 2 Move portable generator outdoors to safe operating location at least 20 ft 6 m from any occupied spaces 15 OPERATION 3 Disconnect all electrical loads from the generator Never start or stop the generator with electrical devices plugged in 4 Turn the fuel valve to the ON l position 6 Flip the battery switch to the ON l position 7 Move the choke lever to the CHOKE position For remote start move t...

Page 17: ...release 10 Do not over choke As soon as engine starts and warms up move the choke lever to the RUN position 11 Push and release the START button on the remote control 3 to 5 seconds and start The generator will turn over for START An engine warmup delay is programmed into the remote start cycle After the generator is running there will be a delay of electrical output for 15 seconds If the engine f...

Page 18: ...Firman customer service If GFCI trips while in use reset and test the outlet Electric cords laying on the ground with worn insulation may trip the GFCI only use cords in good condition RESET TEST TEST MONTHLY FOLLOW DIRECTIONS RESET BUTTON Receptacle Outlet LED Indicator Light TEST BUTTON Outlet In addition to the manual test reset feature the GFCI receptacle tests itself periodically to confirm t...

Page 19: ...n a narrow voltage range and may be affected by the portable generator s momentary voltage fluctuations While there is no way to prevent all voltage fluctuations you can take steps to protect your sensitive electronic equipment Install a plug in surge suppressor on the receptacles feeding your sensitive equipment Surge suppressors come in single or multi outlet styles They are designed to protect ...

Page 20: ... generator 19 OPERATION 3 Electric Start and Recoil Start Operations Flip the engine switch to OFF O position The battery switch always should be in OFF O position at the end of use to prevent battery drain 4 Flip the battery switch to OFF O position 2 Remote Start Operation Skip this step and go to step 3 if you are not using Remote Start to shut down the engine Push and release the STOP button o...

Page 21: ...English Customer Service 1 844 FIRMAN1 20 OPERATION 5 Turn the fuel valve to the OFF O position If a cover is used do not install until unit has cooled ...

Page 22: ...the spark plug and replace the air filter New spark plug and clean air filter assure proper fuel air mixture and help your engine run at peak performance and last longer To be performed by knowledgable experienced owner or by authorized service center MAINTENANCE SCHEDULE ITEM NOTES Daily Before operation Initial 25 hours Every 50 hours Every 100 hours or annual Fittings Fasteners Spark Plug Engin...

Page 23: ...rolonged or repeated skin contact with used motor oil Used motor oil has been shown to cause skin cancer in certain laboratory animals Thoroughly wash exposed areas with soap and water KEEP OUT OF REACH OF CHILDREN DON T POLLUTE CONSERVE RESOURCES RETURN USED OIL TO COLLECTION CENTERS NOTICE We recommend using FIRMAN SAE 10W 30 API SJ oil for best performance Other high quality detergent oils API ...

Page 24: ... a clean cloth b Saturate foam air filter element with clean engine oil and squeeze in a clean cloth to remove excess oil Spark Plug Maintenance Changing the spark plug will help your engine start easier and run at peak performance a Remove the spark plug boot b Remove spark plug using provided wrench 23 Reinstall clean or new air filter element c Maintenance Storage ...

Page 25: ...in 0 10 0 15 mm 0 004 0 006 in 0 10 0 15 mm Muffler and Spark Arrester WARNING Contact with muffler area could cause burns resulting in serious injury Do not touch hot parts It is a violation of California Public Resource Code Section 4442 to use or operate the engine on any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester as defined in...

Page 26: ...arrester in the muffler and attach with the screws NOTICE Failure to clean or replace spark arrester may result in decreased engine performance GENERATOR MAINTENANCE Make certain that the portable generator is kept clean and dry Do not expose the unit to excessive dust dirt moisture or corrosive vapors Do not insert any objects through cooling slots Before each use inspect underneath the generator...

Page 27: ... Cover the post with boots 9 Install the spark plug wire onto spark plug A M6X12 Battery Charging The battery powers the starter motor and control module This portable generator is equipped with an automatic battery charging circuit The battery will receive charging voltage only when the engine is running The battery will maintain a proper charge if the portable generator is used on a regular basi...

Page 28: ...own 3 There is no need to drain gasoline from the generator fuel tank if fuel stabilizer is added 4 FUEL STARVATION If you elect to drain fuel tank move generator outdoors Once fuel tank is drained turn fuel valve to on position Start and run the portable generator outdoors until engine stops from lack of gasoline This will drain remaining gasoline from tank fuel lines and carburetor 5 Always turn...

Page 29: ...Fill fuel tank with gasoline 4 Drain fuel tank and carburetor fill with fresh gasoline 5 Connect wire to spark plug 6 Replace spark plug 7 Drain gas tank and carburetor fill with fresh gasoline 8 Wait 5 minutes and re crank engine 9 Contact authorized service facility Engine lacks power 1 Load is too high 2 Dirty air filter 1 Don t Overload Generator 2 Replace air filter Engine hunts or falters 1 ...

Page 30: ...gle Cylinder 4 Stroke OHV Air Cooled 208cc Breakless Ignition Type Flywheel Magneto Unleaded Automotive Gasoline 5 U S Gallons 19L 20 3 oz 0 6L Counter Clockwise Facing P T O Float Brushed Polyurethane Type Yes 4550 FIRMAN Rated Fequency 60Hz Oil Type See Add Engine Oil Section Recoil Electric Remote English Customer Service 1 844 FIRMAN1 AC Grounding System Neutral Bonded to Frame 29 Troubleshoot...

Page 31: ...PARTS DIAGRAM AND PART LIST P03619 PARTS DIAGRAM English Customer Service 1 844 FIRMAN1 30 ...

Page 32: ...208cc ENGINE PARTS DIAGRAM English Customer Service 1 844 FIRMAN1 31 ...

Page 33: ...3570 357713571 336713641 External Teeth Lock Washer ø6 12 2 1 2 2 2 2 1 4 1 3 1 1 2 2 1 11 2 1 5 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Sheath breather Tube Rubber Cap 2 Rubber Cap1 Rotor Assy Stator Assy Stator Cover Generator End Cover Flg Bolt M5 12 Flange Bolt M8 252 Lock Washer Ø8 Flat Washer Ø8 Flange Bolt M6 179 Lock Washer Ø6 Flat Washer Ø6 Ground W...

Page 34: ...sher Ø8 Flat Washer Ø8 Flange Bolt M6 179 Lock Washer Ø6 Flat Washer Ø6 Ground Wire Flange Bolt M6 12 Nut M6 AVR Flange Bolt M5 16 Bolt washer Assemblies Generator End Cover Cap Ground Wire Terminal Block Bolt washer Assemblies Carbon Brush Holder Carbon Brush Assembly Air Cleaner Bracket Flange Bolt M6 8 Muffler Fixed Plate A small Muffler Fixed Plate B big Flange Bolt M8 20 Muffler Gasket Flat W...

Page 35: ...English Customer Service 1 844 FIRMAN1 34 Parts Diagrams Parts Lists Wiring Diagram Wiring Diagram ...

Page 36: ...mercial industrial use Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser This warranty only applies to the original purchaser and is not transferable 3 years Repair Replacement Warranty Warranty Exclusions This warranty does not cover the following repairs and equipment Warranty Qualifications FIRMAN GENERATOR wil...

Page 37: ...act Information You may contact FIRMAN at Address Firman Power Equipment Inc Attn Customer Service 8716 W Ludlow Dr Suite 6 www firmanpowerequipment com Peoria AZ 85381 We are FIRMAN POWER And we are here for you 36 Installation Use and Maintenance This warranty will not apply to parts and or labor if your product is deemed to have been misused neglected involved in an accident abused loaded beyon...

Page 38: ...y a failure under warranty of any warranted part MANUFACTURER S WARRANTY COVERAGE The exhaust and evaporative emissions control system on your is warranted for two years If any emissions related part on your small off road engine and engine powered equipment is defective the part will be repaired or replaced by FIRMAN small off road engine and engine powered equipment The California Air Resources ...

Page 39: ... manifold Air cleaner 5 Crankcase breather assembly including Breather connection tube 6 Fuel tank evaporative emission control system including Purge valves Carbon canister Vapor hoses and fitting clamps FIRMAN POWER EQUIPMENT INC www firmanpowerequipment com 8 Throughout the emissions warranty period defined in Subsection b 2 FIRMAN will maintain a supply of warranted parts sufficient to meet th...

Page 40: ...ll rights reserved Any reprinting or unauthorized use without the written permission is expressly prohibited TM FIRMAN POWER EQUIPMENT INC 8716 W LUDLOW DR SUITE 6 PEORIA AZ 85381 1 844 347 6261 WWW FIRMANPOWEREQUIPMENT COM ...

Page 41: ...mbustible Capacidad De Aceite Lubricante Tipo De Carburador Limpiador De Aire Rotación Del Eje De La Toma De Fuerza Una Sola Un Solo Cilindro 4 Tiempos OHV Refrigerado Por Aire Tipo de ignición sin ruptura Volante Magneto Gasolina Automotriz Sin Plomo En Sentido Contrario A Las Agujas Del Reloj frente A La Toma De Fuerza Flotante Tipo De Poliuretano Frecuencia Nominal Tipo De Aceite Ver La Sección...

Page 42: ...30 DIAGRAMA DE PARTES Y LISTA DE PARTES P03619 DIAGRAMA DE PARTES Español Servicio de atención al cliente 1 844 FIRMAN1 ...

Page 43: ...31 DIAGRAMA DE PIEZAS DEL MOTOR DE 208cc Español Servicio de atención al cliente 1 844 FIRMAN1 ...

Page 44: ...je del eje Rueda Clavija de cierre FIRMAN 208cc Motor Tornillo de cabeza hexagonal M8X16 Pata de soporte Tornillo hexagenal M6X25 Montaje de amortiguador de impactos I Montaje de amortiguador de impactos II Montaje de la bandeja del acumulador Placa a presión del acumulador Tornillos con cabeza hexagonal M8x45 Funda de conexión Acumulador 7 5AH Tornillos con ranura de cruz M5X14 Cubierta trasera d...

Page 45: ...base de aislamiento térmico Junta del carburador Conjunto del carburador Junta del filtro de aire Tuercas con cabeza hexagonal M6 Montaje de la base del filtro de aire Tablilla 336723559 336723560 336723561 336723556 336723600 336723601 336723602 336723603 336723604 336723605 336723562 336723563 336723564 336723565 336723566 336723567 336723568 336723569 336723570 336723572 336723573 336723574 336...

Page 46: ...34 Diagramas de partes Listas de partes Diagrama de Cableado Español Servicio de atención al cliente 1 844 FIRMAN1 Diagrama de Cableado ...

Page 47: ... mano de obra y 180 días partes para uso comercial e industrial Los gastos de transporte del producto enviado para su reparación o reemplazo bajo esta garantía son responsabilidad exclusiva del comprador Esta garantía solo se aplica al comprador original y no es transferible Garantía De Reparación Reemplazo Exclusiones de la Garantía Esta garantía no cubre las siguientes reparaciones y equipos Con...

Page 48: ...nt Inc Atención Servicio al cliente 8716 W Ludlow Dr Suite 6 www firmanpowerequipment com Peoria AZ 85381 Somos FIRMAN POWER y estamos aquí para usted Esta garantía no se aplicará a las partes y o a la mano de obra si se considera que su producto ha sido mal utilizado descuidado involucrado en un accidente abusado cargado más allá de los límites del generador modificado instalado incorrectamente o...

Page 49: ...es anti smog del Estado FIRMAN debe garantizar los sistemas de control de emisiones de su SORE y de los equipos accionados por motor durante los períodos de tiempo que se indican a continuación siempre que no haya habido abuso negligencia o mantenimiento inadecuado de su pequeño motor para uso fuera de la carretera o equipo que provoque el fallo del sistema de control de emisiones Su sistema de co...

Page 50: ...ior los servicios de garantía o las reparaciones deben ser proporcionados por FIRMAN que tienen franquicia para dar servicio a los motores en cuestión 6 No se debe cobrar al propietario por el trabajo de diagnóstico que conduzca a la determinación de que una pieza garantizada está realmente defectuosa siempre que dicho trabajo de diagnóstico se realice en una estación de garantía 7 FIRMAN es respo...

Page 51: ...ida la reimpresión o el uso no autorizado sin una autorización por escrito SÍGUENOS EN LAS REDES SOCIALES USO PARA TENER LA OPORTUNIDAD DE GANAR UN SWAG DE FIRMAN TM FIRMAN POWER EQUIPMENT INC 8716 W LUDLOW DR SUITE 6 PEORIA AZ 85381 1 844 347 6261 WWW FIRMANPOWEREQUIPMENT COM ...