First Choice Groen TDB/7, Operator'S And Service Manual

Page 1: ...IAGRAM FOR First Choice Group Blakeney Way Kingswood Lakeside Cannock Staffs WS11 8LD TEL 01543 577778 FAX 01543504141 Email enquires firstchoice cs co uk Web www firstchoice cs co uk Steam Jacketed Kettle TDB 7 CE ...

Page 2: ... MODEL TDB 7 CE Steam Jacketed Kettle Self Contained Electric heated Table top mounted Stainless Steel Tilting THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE ...

Page 3: ...E INSTALLER BEFORE ATTEMPTING ANY SERVICING ENSURE THAT THE ELECTRICAL SUPPLY IS DISCONNECTED WARNING THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CAN RESULT IN INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES CAUTION SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT WARNING ...

Page 4: ...R ON STABLE FLAT SURFACE AS CLOSE TO KETTLE AS POSSIBLE 4 STAND TO LEFT OR RIGHT SIDE OF KETTLE WHILE POURING DO NOT STAND DIRECTLY IN POUR PATH OF HOT CONTENTS 5 POUR SLOWLY MAINTAIN CONTROL OF KETTLE AND RETURN KETTLE BODY TO UPRIGHT POSITION AFTER CONTAINER IS FILLED OR TRANSFER IS COMPLETE 6 DO NOT OVER FILL CONTAINER AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CONTENTS CAUTION KEEP F...

Page 5: ...ATOR WARNINGS 2 EQUIPMENT DESCRIPTION 5 INSPECTION UNPACKING 7 INSTALLATION 8 INITIAL START UP 9 OPERATION 10 SEQUENCE OF OPERATION 12 MAINTENANCE 13 TROUBLESHOOTING 15 CLEANING 19 PARTS LISTS 21 SCHEMATICS 25 SERVICE LOG 26 REFERENCES 26 WARRANTY 27 ...

Page 6: ...he kettle capacity and heated by electricity delivers steam into the jacket Airless operation of the steam jacket permits uniform efficient heating at temperatures as low as 150 F and as high as 295 F In addition to the adjustable thermostat for operating control the unit has a tilt cut off switch low water cut off safety valve and high limit pressure switch as safety features A heating indicator ...

Page 7: ... 7 CE Model Models Optional equipment available with any model 1 Stand that supports the unit and holds a pan in position for filling 2 Lift off cover 3 Basket insert 4 Fill faucet 5 Manual stirrers factory installed 6 Motor driven agitator factory installed ...

Page 8: ...shipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future reference Space for these entries is provided at the top of the Service Log at the back of this manual Keep this manual on file and available for operators to use CAUTION THIS UNIT WEIGHS 140 TO 163 LB 64 TO 74 KG INSTALLER SHOULD OBTAI...

Page 9: ...des and all regulations in force at the time of installation 3 The equipment is shipped ready for three phase operation Refer to the wiring diagram for single phase operation 4 Bring the electrical service through the entrance at the rear of the support housing making a watertight connection with the incoming lines A BX connection is not recommended Observe all local and national codes and all reg...

Page 10: ...sition 2 Turn on the electrical service to the unit 3 Pour two to four liters of water into the kettle 4 Following To Start Kettle instructions in the Operation section of this manual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water boils WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES DI...

Page 11: ...ng The heating indicator light indicates that the kettle is heating and cycling of the light on and off indicates that the kettle is being held at the set temperature Once in each cycle the contactors in the support housing will make a clicking sound This is normal B To Transfer Product or Empty Kettle The kettle is designed and manufactured to be tilted in a controlled manner On those units equip...

Page 12: ...ing of water and food products A cover helps retain heat in the cooking vessel and reduces the amount of heat and humidity released into the kitchen Use of a cover can reduce some product cook times and help maintain the temperature color and texture of products being held or simmered for extended periods Make sure the handle is secure on the lift off cover before using ALWAYS use the handle to pl...

Page 13: ... lift and safely move get help from another person Remove product immediately from basket into another container being sure to avoid contact with hot product and hot basket or g Place basket with food on stable flat surface setting it inside a solid steamer or bake pan to catch any remaining hot water draining from product Sequence of Operation The following action reaction outline is provided to ...

Page 14: ...AN c Test the safety valve at least twice each month Test the valve with the kettle operating at 15 psi 105 kPa by pulling up the test chain for at least five seconds Then release the chain and let the valve snap shut If the valve does not activate there is no evidence of discharge or the valve leaks stop using the kettle immediately and contact a qualified Groen service representative d The insid...

Page 15: ... replacing water lost as steam use distilled water If you are replacing treated water that ran out of the jacket prepare more treated water as directed in step 3 Water Treatment Procedure b Remove fill plug with open end wrench or crescent wrench c Open shutoff valve turn handle 90 on ball valve d Use a funnel and add water to jacket e Check water level in jacket by viewing water level indicator g...

Page 16: ... not heat but heating indicator comes on Auth Service Rep Only a Contactor X b Heater elements with ohmmeter for ground short or open element If element is defective call Groen X Kettle continues heating after it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat circuit for short X c Thermostat operation The thermostat should click when the dial is r...

Page 17: ...s if touched accidentally IMPORTANT READ FIRST IMPORTANT The Groen Steam Jacketed Kettle you have just purchased has been handcrafted from the finest materials meticulously inspected and carefully tested to ensure that you receive the best possible product With reasonable care and periodic maintenance it will provide years of faithful service It is recommended that you establish a timetable for pe...

Page 18: ...vacuum 20 to 30 below zero then the jacket will require venting This will require a service call f Switch the On Off switch to the On position The power on neon will illuminate g Turn the thermostat dial to the required setting The heat neon will illuminate WARNING AVOID CONTACT WITH THE FLUE SURFACES ARE VERY HOT AND WILL CAUSE BURNS DO NOT OBSTRUCT FLUE OPENING 2 To Shut Down Kettle a Turn the t...

Page 19: ... open and shut off power to the elements until the kettle cools Setting the operating thermostat dial to OFF shuts down all control and heating circuits 6 To Empty Kettle TDB 7 Kettles with Crank Tilt To tilt the body of the kettle forward turn the hand crank on the front of the cabinet anti clockwise The body will stay in the position it holds when you stop turning the handle To return the body t...

Page 20: ...REFULLY 3 Procedure a Clean food contact surfaces as soon as possible after use If the unit is in continuous use thoroughly clean and sanitize the interior and exterior at least once every 12 hours WARNING AVOID ANY DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS b Scrape and flush out food residues Be careful not to scratch the kettle with metal implements c Prep...

Page 21: ... the agent after the unit has been cleaned and drained Rinse off the sanitizer thoroughly NOTICE NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 30 MINUTES LONGER CONTACT CAN CAUSE STAINING AND CORROSION i It is recommended that each piece of equipment be sanitized just before use j If there is difficulty removing mineral deposits or a film left by hard water ...

Page 22: ...7 CE 21 Parts List Kettle Body Pull Tilt Model To order parts contact your Groen Certified Service Agency Supply the model designation part description part number quantity and where applicable voltage and phase ...

Page 23: ...OM SM TDB 7 CE 22 Replacement Parts List Pull Tilt Models ...

Page 24: ...OM SM TDB 7 CE 23 Replacement Parts List Crank Tilt Models ...

Page 25: ...Gear bushing 113055 x 49 Safety Valve 097005 x x 15 Set screw socket 3 8 16 x 1 005593 x 50 Pressure gauge 084208 x x 16 Gear sector 12 DP 009829 x 50a Pressure gauge lens 087635 x x 17 Key 1 4 sq x 1 1 4 round ends 009262 x 51 Water fill assembly 101528 x x 18 Spacer washer 1 4 122117 x 52 Kettle body wire harness 096938 x x 19 Pedestal weldment 128517 x 53 Handle assembly 012695 x 20 Tilt switch...

Page 26: ...OM SM TDB 7 CE 25 Wiring Diagram ...

Page 27: ..._____________ Date Service Performed Performed By References KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy Massachusetts 02269 NFPA 54 Installation of Gas Appliances Gas Piping NFPA 70 The National Electrical Code NATIONAL SANITATION FOUNDATION 3475 Plymouth Rd Ann Arbor Michigan 4...

Page 28: ...mponents found to be defective during the warranty period IV This warranty does not cover boiler maintenance calibration or periodic adjustments as specified in operating instructions or manuals and consumable parts such as scraper blades gaskets packing etc or labor costs incurred for removal of adjacent equipment or objects to gain access to Groen Equipment This warranty does not cover defects c...

Page 29: ...1055 Mendell Davis Drive Jackson MS 39212 Telephone 601 373 3903 Fax 601 373 9587 OM SM TDB 7 CE Part Number 128433 Revised 7 99 ...