FISCHBEIN Saxon SH 2000, Instruction And Maintenance Manual

Page 1: ...TENANCE MANUAL FISCHBEIN SAXON LTD Incorporating The Thames Packaging Equipment Company and Fischbein Ltd Alexandra Business Centre 274 Alma Road Enfield Middlesex EN3 7RS England Telephone 44 0 844 3...

Page 2: ...100 F 94120 Fontenay sous Bois Cedex France Phone 33 1 48 77 15 34 Fax 33 1 48 77 26 41 Email info fischbein fr GERMANY Fischbein Deutschland Gmbh Meisenstrasse 96 D 33607 Bielefeld Deutschland Tel 49...

Page 3: ...Controller General 18 6 6 PID Controller Autotune 19 6 7 To Correct Any Setting Error 21 6 8 Changing Bag Thickness 22 6 9 Adjustment to Pressure Wheels 23 6 10 Adjusting Temperature for Bag Thickness...

Page 4: ...ter Assembly 115V 49 9 6 Main Drive 50 9 7 Mainframe Air Duct Assembly 51 9 8 Bag Guide 52 9 9 Control Panel 53 9 10 Rear Housing 54 9 11 Recommended Spares List 55 9 11 1 6 12 Months Routine Maintena...

Page 5: ...l wiring may lead to serious injury loss of life and subsequent legal liability 1 SAFETY IN THE INTEREST OF SAFETY THIS EQUIPMENT MUST BE ISOLATED FROM THE MAIN ELECTRICAL SUPPLY WHEN LEFT UNUSED AND...

Page 6: ...SH2000 82 150 Rev 100315 6...

Page 7: ...rtise of ourselves the manufacturer Our engineers carry a comprehensive range of parts On each visit they will Carry out a full inspection Dismantle as necessary Check all worn parts Replace worn faul...

Page 8: ...SH2000 82 150 Rev 100315 8...

Page 9: ...82 150 Rev 100315 SH2000 9 HANDING 2 1 Bag Sealer Handing Left to Right Configuration Right to Left Configuration...

Page 10: ...SH2000 82 150 Rev 100315 10...

Page 11: ...5 C A LOW OPERATING TEMPERATURE WILL REDUCE THE FLAT OUT PERFORMANCE 3 8 Relative Humidity 85 maximum Storage when not in use should be at 21 C in a dry indoor situation If prolonged storage is antici...

Page 12: ...side along a narrow band causing a heated bond to be formed on the inside surfaces of the bag 4 1 3 After heating the bag immediately passes through two Pressure Rollers 3 to complete the weld 4 1 4...

Page 13: ...ergency Stop 6 Column 7 Mode Cool OFF Seal 8 On Switch 5 2 3 Raising the machine to correct working temperature from cold takes 2 3 minutes depending on required temperature Do not attempt to run bags...

Page 14: ...dicates that the temperature has dropped to below 50 C The machine will then stop automatically 5 3 2 Turn Mode Switch 7 to 0 OFF For machines with 2 or 4 PIDs setting instructions remain the same FAI...

Page 15: ...check that the speed of the machine and the infeed conveyor are synchronised 6 1 2 If conveyor and machine speeds are not synchronised the bags may tip which in turn will give partial or no sealing T...

Page 16: ...screws S 6 2 2 Height is adjustable by the electric column T 6 2 3 When setting up the conveyor and sealer it is critical that the lines A A and B B are parallel 6 3 Bag Height 6 3 1 The required bag...

Page 17: ...ture may have to be autotuned See AUTOTUNE section 6 4 1 To check EXISTING TEMPERATURE in memory PRESS 6 4 2 To INCREASE working temperature PRESS 6 4 3 To DECREASE working temperature PRESS Any chang...

Page 18: ...sealing process to determine the air temperature required for various applications 6 5 1 PROGRAMMING Incremental in single degree or multi degree steps by use of the control buttons referring to the i...

Page 19: ...urs STOP the sequence IMMEDIATELY and refer to the To Correct Any Setting Errors instructions see Section 6 7 6 6 1 PRESS AND HOLD For approximately 5 seconds 6 6 2 THE DISPLAY WILL ALTERNATE BETWEEN...

Page 20: ...alling at each display 6 6 9 Allow temperature to fall to 50 C or less before proceeding with the next stage of AUTOTUNE 6 6 10 Press for approximately 5 seconds Until display alternates between 6 6 1...

Page 21: ...will stabilise to within 2 C when Autotune is complete and sealing temperature will be displayed continuously 6 6 18 When the temperature stabilises AUTOTUNE is complete for that PID Reset the PID to...

Page 22: ...s clearance is regularly checked and maintained otherwise undue wear on the pressure wheels may occur 6 8 3 For very thin or very thick bags fine adjustment at the Spindle may be necessary with corres...

Page 23: ...Screw D and slacken 6 9 5 Turn the Barrel B slowly 6 9 6 CLOCKWISE to move Spindle INWARDS 6 9 7 ANTICLOCKWISE to move Spindle OUTWARDS 6 9 8 Tighten Clamp Screw D and remove Allen Key 6 9 9 Reset the...

Page 24: ...too high Reduce it further A thinner bag may require a lower temperature If seal fails increase temperature by increments of 15 C until seal is made See note Note As the adjustments reach the optimum...

Page 25: ...m Plate C as shown with the V part touching the angles of both the Front Heater Capsules A 6 12 3 Keeping the Setting Tool in position hold down one of the Heaters in contact with the step on the Sett...

Page 26: ...erating a rotary potentiometer THIS OPERATION SHOULD BE CARRIED OUT BY AUTHORIZED PERSONNEL ONLY 6 13 1 1 Remove the Rear cover 6 13 1 2 Locate the speed control potentiometer see Section 9 10 6 13 1...

Page 27: ...from the Pressure Wheel shafts and reposition one of the Spacers from below to above or above to below each of the Pressure Wheels There must always be at least one Spacer above and below each Pressur...

Page 28: ...t and level A Gearbox bracket B Brackets inside mainframe C Adjustment Nuts 6 15 1 Guide bars are vertically adjustable to suit a wide range of bag types 6 15 2 Horizontally they must be aligned with...

Page 29: ...COLD 7 1 1 Disconnect the appropriate heater cable plugs A 7 1 2 Remove the thermocouple D from clip noting which Heater Capsule s has the Thermocouple s attached 7 1 3 Pull out the earthing connecto...

Page 30: ...nto its retaining clip the tip of the thermocouple must be fully home into the capsule outlet slot and must NOT protrude beyond the edge of the outlet lips The tip should be positioned centrally in th...

Page 31: ...f tight lever with small screwdriver 7 3 5 Detach earthing braid from capsule 3 7 3 6 Release Heating Assembly fasteners 1 4 turn from underside of bottom plates 7 3 7 Lift out the complete assembly s...

Page 32: ...position Leave it loose 7 4 7 Swing the Front Bottom Plate in and up into position making sure that the Carrying Belt is located correctly in the slot in the Mainframe round the Drive Pulley and also...

Page 33: ...uld not be excessively tight to fit or remove by hand i e without use of tools 7 5 7 Check vertical alignment between front and rear pressure wheels 7 5 8 There are 3 off spacers E in each pressure wh...

Page 34: ...housing 7 6 1 5 Replace in reverse order 7 6 2 Gearbox 7 6 2 1 Open front cover 7 6 2 2 Slacken screw holding coupling to motor shaft 7 6 2 3 Remove 4 off screws holding gearbox brackets 7 6 2 4 Remov...

Page 35: ...rature reading remains at ambient level or lower than preset temperature ACTION Check power supply to heater If OK replace heater element 7 7 4 Where heater is not fitted with a thermocouple heater fa...

Page 36: ...f wires 7 8 3 Release the panel clamps C on the body of the controller and withdraw the unit from the panel 7 8 4 Use small screwdriver to release panel clamp unit from the controller F 7 8 5 Fit pane...

Page 37: ...Daily cleaning will prevent this and the following routine is recommended for efficient maintenance 8 1 1 Using an air line or soft clean paint brush clear away any debris lying around the Bag Carryin...

Page 38: ...8 2 3 Check that the Carrying Belts grip the bag correctly W3 8 2 4 Check that the Pressure Wheel Belt Tensioners move freely W4 Inspect for wear 8 2 5 Remove both Pressure Wheels W5 inspect for wear...

Page 39: ...ry 8 3 2 Check tightness of all screws in drive chain 8 3 3 Unscrew pressure adjuster to fully release load on moving pressure wheel 8 3 4 If pressure wheel can be rocked as illustrated tighten adjust...

Page 40: ...amine bearings and shafts for wear replace if necessary 8 4 4 5 If the Pressure Wheels have not required recent replacement pay extra attention to their shafts also bearing and pressure faces 8 4 4 6...

Page 41: ...SH2000 82 150 Rev 100315 41 NOTES ROUTINE MAINTENANCE...

Page 42: ...64 56 55 22 73 69 72 55 56 70 64 74 15 67 30 14 63 62 65 16 66 63 63 61 65 62 63 13 69 72 80 79 58 64 56 55 29 19 76 77 75 4 3 69 68 11 12 61 62 63 25 26 52 27 28 78 5 87 21 20 54 58 60 17 32 13 35 3...

Page 43: ...UG 22mm 1 Item 37 Programmed PIDs are Pt No 27 913 6 Dummy PIDs are Pt No 27 913 1 27 913 is the Pt No for an unprogrammed PID NOTE PARTS FOR WASHDOWN MACHINE 1 AS ABOVE UNLESS STATED WITH WD PARTS FO...

Page 44: ...SH2000 82 150 Rev 100315 44 9 2 Bottom Plate RH Assembly PARTS SPARES 4 5 6 19 12 30 31 2 7 11 29 1 18 26 27 15 14 16 29 9 24 21 23 22 20 28 8 26 27 17 3 2 10 13 25 32 34 33...

Page 45: ...8 65 1 265 N A SCREW SKT CSK M4x8 1 29 65 1 272 N A M6 x 10 BUTTON HEAD SCREW 3 30 65 1 241 N A M6 x 8 CAP HEAD SCREW 4 31 652160 N A M6 PLAIN WASHER 4 32 72 038 1 LOCATING DOWEL PIN 4 33 13 11 11 N A...

Page 46: ...SH2000 82 150 Rev 100315 46 9 3 Bottom Plate LH Assembly PARTS SPARES 4 29 3 13 30 31 3 8 12 28 1 5 7 6 2 23 15 28 32 33 25 24 20 10 11 18 22 21 17 27 19 23 16 9 14 34 35 26 37 36...

Page 47: ...7 334 N A DZUS STUD RETAINER 4 NOTE PARTS FOR WASHDOWN MACHINE AS ABOVE UNLESS 1 STATED WITH WD PARTS FOR EXTENDED BOTTOM PLATE MACHINE AS 2 ABOVE UNLESS STATED WITH Ext B Plate PARTS FOR LR CONFIGURA...

Page 48: ...T 1 8 65 2 202 N A M6 EXT FAN WASHER 1 9 65 3 157 N A M6 NUT FULL 1 10 67 401 8 INSULATING SLEEVE AIR DUCT 4 11 67 402 10 SPINDLE CLAMP HEATER CAP 4 12 67 406 8 CONNECTOR BODY AIR DUCT 4 13 67 403 N A...

Page 49: ...DUCT 1 8 65 2 202 N A M6 EXT FAN WASHER 1 9 65 3 157 N A M6 NUT FULL 1 10 67 401 8 INSULATING SLEEVE AIR DUCT 4 11 67 402 10 SPINDLE CLAMP HEATER CAP 4 12 67 406 8 CONNECTOR BODY AIR DUCT 4 13 67 403...

Page 50: ...1 4 71 012 Drive Pulley 2 71 012 SS Drive Pulley 2 5 71 027 Grearbox Bracket LH 1 6 71 028 Grearbox Bracket RH 1 7 65 1 95 M6x15 Button Head Screw 4 8 65 1 163 M4x10 Button Head Screw 4 9 See table be...

Page 51: ...PART NO DESCRIPTION 1 73 002 MAINFRAME 2000 2 73 007 COOLING FAN AIR DUCT 3 73 008 COOLING FAN OUT FLOW BRACKET 4 75 292 FAN 5 23 181 BLANKING DOME PLUG Dia 12mm 6 23 182 GROMMET 12 BORE 7 65 1 258 M4...

Page 52: ...SH2000 82 150 Rev 100315 52 9 8 Bag Guide Item Part No Description Quantity 1 Gearbox Bracket 2 Bracket inside Mainframe 3 73 030 Bag Guide 2 4 65 3 157 M6 Nuts 4 PARTS SPARES 1 4 3 2...

Page 53: ...5 27 809 E Stop 6 27 802 Column Switch if fitted 7 27 801 Cool Off Seal 8 27 800 On Switch NOTE If only two Thermocouples are fitted PID 3 and PID 4 will be dummies 27 913 1 and will not show any dis...

Page 54: ...Seal 1 10 27 800 On Button 1 11 27 802 Column Switch if fitted 1 12 27 711 MCB 6A 1 13 27 805 N o Contact Block 1 14 27 803 N o Contact Block 1 15 27 804 N c Contact Block 1 16 27 810 Speed Control w...

Page 55: ...Belt Carrying 2 50 9 Belt Carrying Ext Bottom Plate 2 50 32 Belt Carrying Short Bottom Plate 2 71 012 Drive Pulley 2 71 012SS Drive Pulley washdown 2 Part No Description Quantity 71 084 3 Pressure Sp...

Page 56: ...unctional state after years of service it should be put out of service only after it is safe to dispose of it First remove all lubricants from the machine Dispose of the lubricants according to your a...

Page 57: ...LE NUMBERS 500mm 1 WHOLE NUMBERS 500mm 0 5mm ONE DECIMAL PLACE 0 2mm TWO DECIMAL PLACES 0 02mm ANGULAR TOLERANCE 1 Material Drawn By Finish Check By Date XX XX XX XX Sheet 1 of 1 DIMENSIONAL TOLERANCE...

Page 58: ...51 656 140 880 1380 Leveling Feet Motorised Column Stroke 500 493 C L From Column 1528 1045 318 900 1280 71 060 73 061 73 096 1 71 061 20 73 062 17 14 14 55 15 1110 SEALER IMPORTANT SAFETY NOTE When m...

Page 59: ...SH2000 82 150 Rev 100315 59 10 3 2000 Series Trolley Unit MACHINE LAYOUTS...

Page 60: ...SH2000 82 150 Rev 100315 60 ANNEX Section 7 1 2 Annex Section 7 Plug and Socket Assembly...

Page 61: ...SH2000 82 150 Rev 100315 61 ANNEX Section 7 3 4...

Page 62: ...SH2000 82 150 Rev 100315 62 ANNEX Section 7 5 6...

Page 63: ...SH2000 82 150 Rev 100315 63 ANNEX Section 7 7 8...

Page 64: ...SH2000 82 150 Rev 100315 64 ANNEX Section 7 9 10...

Page 65: ...SH2000 82 150 Rev 100315 65 ANNEX Section 7 11 12...

Page 66: ...SH2000 82 150 Rev 100315 66 ANNEX Section 7 13 14...

Page 67: ...SH2000 82 150 Rev 100315 67 ANNEX Section 7 15 16...

Page 68: ...SH2000 82 150 Rev 100315 68 ANNEX Section 7...

Page 69: ...P PIN PART NO CRIMP SOCKET PART NO t 1 Thermocouple No 1 75 526 75 527 t 2 Thermocouple No 2 75 526 75 527 t 3 Thermocouple No 3 75 526 75 527 t 4 Thermocouple No 4 75 526 75 527 H1A B C L N Heater No...