Fisher & Paykel DH8060P1, Service Manual

Page 1: ...s or cautions to advise non technical individuals of potential dangers in attempting to service a product Products powered by electricity should be serviced or repaired only by experienced professional technicians Any attempt to service or repair the product or products dealt with in this service information by anyone else could result in serious injury or death TL1501S005V1 1 SERVICE MANUAL ...

Page 2: ...The dryer runs with noise 9 5 Code E32 9 6 Code E33 9 7 Code E4 9 8 Code E6 2 s t n e t n o C f o e l b a T 3 3 3 4 5 7 7 8 Chapter 2 Product Feature 4 Chapter 3 Important Safety Instructions 7 Chapter 4 Operation instructions 8 11 15 16 17 19 20 22 27 29 30 31 31 31 Chapter 5 Part Identification 12 Chapter 6 Disassembly Guide 15 Chapter 7 Schematic Diagram 25 Chapter 8 Circuit Interface Diagram 2...

Page 3: ... the portions which are deteriorated around the service places serviced or not And be sure safety of that Most important thing is to list up the potential hazard or risk for the service personnel to open the units and disassemble the units For example we need to describe properly how to avoid the possibility to get electrical shock from the live power supply or charged electrical parts even the po...

Page 4: ... 4 Service Manual Issue Rev Chapter 2 Product Feature 2 1 Features Features Energy class 6 0 stars Delay time adjustive LED Display Heat pump dryer Model No DH8060P1 ...

Page 5: ... Supplier bar code EAN TBC Commercial Brand Model Fisher Paykel 2 Key Features Energy class AS NZS2442 1 6 stars Programs n 13 Capacity Kg 8 Dry speed rpm 48 52 Condenser Ventend Noise level dB A 66 Residual dampness Energy test 6 Sensor drying LED display Dry time max min 229 Dry temperatures program controlled C 6 6 Drum innerlight Buzzer Delay timer Low heat Certification s CE ISO 9001 ISO 9002...

Page 6: ...fuzzy E Drum S stainless steel Z zinc coated S Door aesthetic R round Y big eye Q square R Door hinging left right right djustable feet n 4 4 Safety systems Motor overheating protection Non self resetting thermal cut out 5 Programs 1 Everyday n 1 2 Heavy n 1 3 delicate n 1 4 Easy Iron n 1 5 n 1 6 Rack Dry n 1 7 Air Dry n 1 8 TimeDry n 1 9 Freshen n 1 ON OFF button Sheets 10 Wool 11 Sports 12 Bulky...

Page 7: ...the tumble dryer when the drum is moving 2 Clean lint screen before or after each load 3 Remove the tumble dryer door to prevent accidental entrapment before the device is removed from service 4 Unplug the device before carrying out any maintenance or repair Hold the plug and not the electric cable when unplugging the power supply 5 Wash items that have been soiled with substances such as cooking ...

Page 8: ...asing and the tumble dryer will pause Press the button again and the program will continue Model No DH8060P1 Model No DH8060P1 4 1 3 Keylock button Key Lock mode is selected by pressing and holding the key lock button for 2 seconds at any time the power is on When the key lock function is activated with the exception of the power button all other buttons and cycle selection knob will not work Once...

Page 9: ...ed on average load size of 6kg Extra Dry Dry Extra Dry Dry DampDry Damp 1 2 2 3 3 4 4 7 7 10 High Medium Low Extra On Off Damp Dry On Off auto 4kg 66 ºC Bulky Auto sense medium heat cycle for duvets bulky jackets and sleeping bags FMC based on average load size of 3kg Extra Dry Dry Extra Dry Dry Damp Dry Damp 0 5 1 5 1 3 3 5 5 7 7 10 Medium Low Extra On Off Damp Dry On Off auto 3kg 63 ºC Sports Au...

Page 10: ...to 12 hours 5 levels of auto sensing moisture content at end of drying cycle indicated using combinations of 3 LEDs on the display The target moisture remaining at finish of drying for each setting for different cycles 3 heat settings no heat After completion of the drying cycle periodically rotate the drum and blow cool air no heat to prevent excessive wrinkling or creasing of clothes This will c...

Page 11: ... supply 4 2 6 Turning off the tumble dryer empty tank and clean filter 4 2 5 Drying 4 2 4 Selecting program selecting functional Model No DH8060P1 Humidity sensor cannot sense accurately while dry large single pieces such as large bed sheets NOTE Please clean the filter but also on upper side of filter door glass between glass and filter after drying heavy items such as jeans NOTE ...

Page 12: ...is sucked through slots Do not block the slots handle pull the handle the door can be opened service panel Base door upstream of condenser Press this protruding downwards screen of sight window you can see the loading through the window Model No DH8060P1 it can be opened power supply wires rear cover of fan belt box of container rear panel rear cover of air channel drainage pipe top cover ...

Page 13: ...ort the drum 13 Service Manual Issue Rev Model No DH8060P1 base part box of container drum refrigerant filter pump condenser compressor capacitor belt fortified panel inverter motor foot evaporator compressor fan ...

Page 14: ...Model No DH8060P1 cover of air channel wheel wheel lamp cover unscrew 2 screws from the cover it can be opened the light can be replaced hook of basket humidity sensor filter fan belt pulley motor belt pulley belt seal felt 14 ...

Page 15: ... screws on the back of the top cover 2 Pull the top cover backward and then upward as shown Pull out the tank 1 Unscrew 2 screws on the top of the control panel 2 Unscrew 2 screws near the box of container 1 Pull the control panel 2 Disconnect the wire from the control panel Model No DH8060P1 ...

Page 16: ... 1 Unscrew all the screws around the belt cover and the back cover 1 Remove the blet 2 Unscrew the 2 screw near the bearing 3 Unscrew the screw near the pulley 1 Unscrew 2 screws around the pulley 1 Unscrew 1 the nut fastening the pulley And you can take out the fan assembly ...

Page 17: ... bearing can be disassembled bearing 1 Disassemble the top cover 2 Disassemble the control panel 3 Unscrew 5 screw fastening the front girder and disassemble it 1 Unscrew all the screw on the top back and bottom of the side panel 2 Pull the side panel upward and backward and you can remove the side panel ...

Page 18: ...isassemble the spring drum belt 3 Unscrew 2 screws fastening the motor 1 Unscrew the nut fastening the motor belt pulley and remove the pulley 2 Disassemble the wire of capacitor 3 Unscrew 2 screws fastening the support of capacitor and remove it You can take the motor assembly out ...

Page 19: ... 19 Service Manual Issue Rev Model No DH8060P1 1 Unscrew 2 screws on the support of pump 2 Seperate the pipe and pump 3 Disconnect the wire of pump The pump assembly can be taken out 6 4 Pump ...

Page 20: ...060P1 6 5 Front air channel 1 Disassemble the top panel 2 Disassemble the control panel Disassemble the two side panel Unscrew 7 screws on the top of front panel Unscrew 2 screws on the hinge disassemble the door 3 Disassemble the front girder ...

Page 21: ... Disassemble the sealing bar of door 3 Disconnect the wire of door lock Unscrew 2 screws on the cooling grid Disassemble the cooling grid Unscrew 5 screws on the bottom of front panel The front panel can be disassembled Turn the four spanners anticlockwise and you can take the filter assembly out ...

Page 22: ... 22 Service Manual Issue Rev Model No DH8060P1 Unscrew 3 screws on the front air channel The front air channel can be disassembled The belt can be disassembled 6 6 Belt ...

Page 23: ... as spare parts 3 The refrigerant charged is R134A 4 The system air pressure should be less than 15Pa before charging R134A 5 The refrigerant amount charged should be 365g The tolerence is 2g 6 You should check if the gas is leaking after charging the refrigerant with special equipment 7 All the service people assembling the base should have the license 6 7 Base assembly ...

Page 24: ... 24 Service Manual Issue Rev Model No DH8060P1 seal bar ...

Page 25: ...m Model No DH8060P1 K1 Door switch HP Heat pump K2 Water level switch DP Drainage pump H Humidity sensor L Lamp F Fan motor NTC2 Temperature sensor near condenser M Motor NTC3 Temperature sensor near compressor HP DP L F N L G PCB2 M K1 H K2 NTC2 NTC3 PCB1 ...

Page 26: ...terface Diagram Lamp Pump Motor fan Power L Power L Power S Power L compressor N Power Zero line relay PCB1 communication Power L Power L Power S Keystroke board Door switch NTC2 Water level switch NTC3 Humidity sensor PCB2 communication Door switch Motor communication ...

Page 27: ...tart Pause button has not been pressed The water tank is full Y Y Y Y Y N N N N N Insert the power plug into an appropriate receptacle and turn on the power Close the door tightly Put on the local circuit Press on the power button The Start Pause button has not been pressed Empty the tank The envirment temperature is too low Y N Use the dryer when enviroment temperature is higher than 2 Check if t...

Page 28: ...ator is blocked The amount of the loaded laundry exceeds the rated load The loaded laundry has been not spun dry Y Y Y Y N N N N Set the drying program correctly Clean the evaporator with air vacuum cleaner Clean the filter screen near the window Decrease the amount of the loaded laundry Spin the loaded laundry dry Y N The filter screen near the evaporator has not been cleaned Clean the filter scr...

Page 29: ...es from motor A cheep sound A ululant sound A depressing sound Rubing between the pulley and the pulley shaft replace the motor and pulley Types of the noise Replace the motor Check if all four feet are level Y Y Adjust these four feet to level the dryer Check if the noise comes from wheels Replace the wheels Check if the noise comes from pump Replace the pump Install a bearing bush Check if the c...

Page 30: ...tart the dryer Y Clear the lints N Check if the floater switch is failed Y Replace a new floater switch N Y Replace a new pump Check if the pump is failed Error message The NTC2 near the outlet of condenser is short or cut out 9 5 Code E32 N Check if the connector are inserted properly Check if NTC is failed Y Insert the connector properly Y Replace a new NTC N Check if the PCB is failed Y Replace...

Page 31: ...eplace a new PCB 9 8 Code E6 Error message The filters is clogged N Check if the filter is full with Y Clean the filter 9 9 Code E70 Error message The motor volts are high or low 9 10 Code E71 Error message Over load warning 9 12 Code Lo Error message The ambient temperature is too low SOLUTION Check the voltage of power suply SOLUTION Reduce the load Repower the dryer SOLUTION Use the dryer when ...

Page 32: ...rt pause button is pressed the user warning tone sounds and the display shows door Door Open If the door is left open after the start pause button is pressed and has not been closed for 2 minutes The user warning tone sounds and the display shows door Wool Cycle Woollen items should be dryed on the rack If the conductivity sensors register a damp load when the woollen cycle is selected the dryer w...

Page 33: ... pump Rack Dry The dryer will perform the following sequence and display the numerical code No output 8888 Motor only CW 7777 Motor only CCW 6666 compressor turns on 5555 It will be working for 60 seconds to check if the heat pump system is okay Cooling Fan on 5s 4444 Pump run for 5s 3333 Display Test Turns on all LEDs and shows 8888 in the display continuously Press Wrinkle Free Activate continuo...

Page 34: ...00016 220 240V 50Hz Door switch 0024000290 16 4 A 250V AC Pump 0184000015 220 240VAC 9W Lamp 0184000018 240V 1 5W Lamp holder 0064000277 250V 2A Water level switch 0184000001 250V 2A OFF ON Note These parameters and diagrams may be slightly different from the layout of dryer NTC Near comdenser and compressor 0184000014 220 240V 50Hz E14 0184000012 220 240V 50Hz 8 7W motor protector running capacit...