Flavor Burst TS 44SS/BEV, Instruction Manual

Page 1: ...3528 Fax 317 745 2377 www flavorburst com For pricing ordering and support contact one of our qualified distributors Warranty An installation and warranty form is provided with every TS 44SS BEV system located inside the TS 44SS BEV unit with this manual It is important that the operator carefully review the warranty and installation documents accompanying the unit before using this system Any que...

Page 2: ...g the Injector Blending System 35 Replacing the Syrup Flavors 38 Scheduled Maintenance 42 Clean In Place CIP Procedure 42 CIP Phase 1 9 Tube Assembly Cleaning 42 CIP Phase 2A Soft Serve Syrup System Cleaning 43 CIP Phase 2B Frozen Beverage Syrup System Cleaning 46 CIP Phase 3 Reassembly 48 Priming the Syrup System 50 Refilling the Sanitizer Tank 51 Cleaning the Spout Adapter 52 Replacing Injector ...

Page 3: ...Testing the TS 44SS BEV System 82 Draw Modes Options 83 Enabling the Standard Manual Draw Mode 83 Dispensing Product Standard Manual Draw Mode 84 Enabling the Timed Serving Size Draw Mode 85 Dispensing Product Timed Serving Size Draw Mode 86 Setting Serving Size Timing 88 Adjusting the End of Serving Delay Timing 89 Assigning Flavors to the Menu 91 Adjusting Flavor Dispense Rate 92 Adjusting Alter...

Page 4: ...umbers may vary from what is shown and listed Contact your local distributor for most recent updates concerning the unit NOTE The components of both the Injector and Blending Assemblies appear very similar but are specifically designed to work for either soft serve or shake product Ensure the Injector Head INJ 422 has one internal pin is installed with Gear Cartridge INJ 321 no screen on the soft ...

Page 5: ...avorings throughout the base product as it is dispensed Dispensing Flavor Burst product is very simple Select a flavor from the Touchscreen and draw the product The Flavor Burst system will automatically flavor the product at the spout You can also have multiple flavors per serving Simply select the flavors from the Touchscreen and draw the product The system will switch from one flavor to the nex...

Page 6: ...up trays and bags 8 SAN 740 SANITIZER TANK ASSEMBLY 1 Houses sanitizer cleaning solution 9 SYR 944 SYRUP BAG CONNECTOR ASSEMBLY 4 Transports syrup from the bag to the pumps 10 SYR 935 4 9 TUBE ASSEMBLY EXTENSION 1 Adds length to the flavor line assembly 11 ELE 525 36 SPIGOT SWITCH EXTENSION WIRE 1 Adds length to the spigot switch 12 ELE 810 SD CARD READER 1 Transfers updated programming and files ...

Page 7: ...6 General System Overview Figure 1 ...

Page 8: ... CAB 144L LEFT PANEL BRACKET 3 Holds tray support rails 16 CAB 143 LATCH BRACKET 1 Provides latching tab for front panel 17 FAS 2001 FRONT DOOR PANEL LATCH 1 Latches front door to cabinet front 18 SYR 938 MX SERIES INTERNAL 9 TUBE ASSEMBLY 1 Transports syrup from bags to flavor 9 Tube Assembly 19 SAN 748 PERISTALTIC SANITIZER PUMP 1 Pumps sanitizer solution to flush tube and sanitizer line 20 SYR ...

Page 9: ... bracket to side panels 34 CAB 135L A LEFT SIDE PANEL 1 Holds support brackets and panel brackets 35 SYR 307 PERISTALTIC SYRUP PUMP SOFT SERVE 4 Pumps syrup from flavor bags into flavor lines 36 VAL 210 MX SERIES VALVE ASSEMBLY 1 Splits diverts syrup from pump to activate syrup line 37 SYR 944 SYRUP BAG CONNECTOR ASSEMBLY 4 Transports syrup from the bag to the pumps Cabinet Figure 2 ...

Page 10: ... to Injector Head 4G ROT 511 LINE COUPLER NUT 1 ea Connects flavor lines to the internal 9 Tube Assembly 4H RUB 602 9 POS TUBE CONN GASKET 1 ea Provides sealed cavity 5 INJ 117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line manifold to flavor lines 6 MIS 3142 FLAVOR LINE DUST CAP FB 80 1 Covers syrup manifold when not connected 7 INJ 201A SYRUP MANIFOLD BLACK 1 Connects flavor line to Injector He...

Page 11: ...SKET 1 ea Provides sealed cavity inside Adapter 12C ADPT 101 INJECTOR ADAPTER 1 ea Attaches Injector Assembly to freezer 12D RUB 632 INJECTOR ADAPTER O RING 1 ea Creates tension to secure Adapter to Injector Head 13 MIS 3196 STAINLESS 9 TUBE CASING ASSEMBLY 3 Protects and holds the cables and 9 Tube Assembly in place on the freezer side panel 13A MIS 3190 STAINLESS 9 TUBE CASING HINGED CHANNEL 1 e...

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Page 13: ...12 Injector Assembly and Related Parts Figure 3 ...

Page 14: ... ea Provides tension between tube connectors 4E INJ 116 LINE COUPLER NUT BLACK 1 ea Attaches flavor tubes to flavor manifold 4F SYR 901 6 9 TUBE ASSEMBLY TUBES 9 ea Brings syrup from pump to Blending Head 4G ROT 511 LINE COUPLER NUT 1 ea Connects flavor lines to the internal 9 Tube Assembly 4H RUB 602 9 POS TUBE CONN GASKET 1 ea Provides sealed cavity 5 INJ 117 TUBE CONNECTOR BODY BLACK 1 Secures ...

Page 15: ...ADPT 104R CROWN ADAPTER WITOUT O RINGS 1 ea Attaches Blending Assembly to freezer door 11C RUB 632 BLENDING ADAPTER O RING 1 ea Creates tension to secure adapter to Blending Head 12 MIS 3196 STAINLESS 9 TUBE CASING ASSEMBLY 3 Protects and holds the cables and 9 Tube Assembly in place on the freezer side panel 12A MIS 3190 STAINLESS 9 TUBE CASING HINGED CHANNEL 1 ea Covers and protects the cables a...

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Page 17: ...16 Blending Assembly and Related Parts Figure 4 ...

Page 18: ...Carries syrup from syrup bag to pump 2C TUB 811 TUBE SILICONE 188X 375 PE FB80 1 ea Connects barb fitment to tube port 2D FIX 1048 FITTING 1 4X1 4 BARB FB80 1 ea Connects syrup tube to silicone tube 3 SYR 901 6 9 TUBE ASSEMBLY TUBE 11 Brings syrup from pump to Injector Head 4 ROT 511 LINE COUPLER NUT 2 Connects flavor lines to the internal 9 Tube Assembly 5 ROT 512 TUBE CONNECTOR BODY 2 Connects i...

Page 19: ...18 Syrup Pump and Related Parts Soft Serve Figure 5 ...

Page 20: ... bag to the syrup pump 2A SYR 928 27 1102 99 265 BAG COUPLER 1 EACH Fastens bag fitment to bag connector 2B TUB 811 TUBE SILICONE 188X 375 PE FB80 1 EACH Provides sealed cavity inside bag fitment 2C FIX 1048 FITTING X BARB FB80 1 EACH Connects bag coupler assembly to flavor line pump 2D SYR 902 FLAVOR IN TUBE 1 EACH Carries syrup from syrup bag to pump 3 SYR 901 6 9 TUBE ASSEMBLY TUBE 11 Brings sy...

Page 21: ...20 Syrup Pump and Related Parts Frozen Beverage Figure 6 ...

Page 22: ...ects the flavor lines to sanitizer tank and pump 14A FIX 1054 1 4 ID HOSE BARB SHUTOFF 1 ea Connects to the syrup bag adapter to flush sanitizer solution through it 14B FIX 1051 1 4 ID HOSE BARB ELBOW 1 ea Connects to the syrup line to flush sanitizer solution through it 14C SYR 931 CLEAR TUBING 3 ea Transports sanitizer to Pump Flush Adapter fitments 14D FIX 1046 FLUSH TUBE Y CONNECTOR 1 ea Split...

Page 23: ...22 Sanitizer Pump and Related Parts Figure 7 ...

Page 24: ...LY 1 ea Control center for the Flavor Burst system 1P ELE 525M MALE TO MALE 48 SWITCH EXTENSION 1 ea Connects Touchscreen to the freezer switch 1Q ELE 215TS TOUCHSCREEN CONTROLLER CABLE 1 ea Activates A rotor and switch connections 1R ELE 807 SD CARD 1 ea Transfers updated files and programming from the computer to the Touchscreen 1S N A TOUCHSCREEN ASSEMBLY 1 ea Command center for Flavor Burst sy...

Page 25: ... QTY FUNCTION 15 ELE 806 POWER SUPPLY 1 Main power supply 16 FAS 2024 8 32 X 1 4 PAN HEAD SCREW 4 Secures power supply to the base panel 17 MIS 3166 CLOSURE PLUG 2 Closes up extra openings 18 FAS 2008 4 40 X 3 8 PAN HEAD SCREWS 4 Attaches pump cable face to panel Figure 8 ...

Page 26: ... Adapter to freezer door 7 RUB 602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 8 RUB 652 RSS SMALLER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 9 RUB 651 INJECTOR HEAD O RING 2 020 1 Provides a sealed cavity 10 INJ 201A SYRUP MANIFOLD BLACK 1 Connects flavor line to Injector Head 11 ELE 430 RE 1 SPIGOT SWITCH 1 Activates Injector Assembly 12 INJ 117 TUBE CONNECTOR BODY BLACK ...

Page 27: ...26 Spare Parts Kit Soft Serve Figure 9 ...

Page 28: ...zer door 8 RUB 602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 9 INJ 201A SYRUP MANIFOLD 1 Connects flavor line to blending head 10 MIS 3112 PANEL SWITCH MOUNTING BRKT 1 Bracket to mount spigot switch 11 FAS 2043 INTERNAL TOOTH LOCK WASHER 1 Locks brackets into place with screw 12 FAS 2024 8 32 X 1 4 PAN HEAD 1 Fastens switch brackets together 13 ELE 510 S SPIGOT SWITCH 1 Activates Blending As...

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Page 31: ...t Gear Cartridge and Injector Blending Head in approved sanitizer solution and soak for 1 minute 3 Remove each part from the sanitizer solution Place the items on a sanitary tray to air dry 4 Remove the Manifold cap and set it on a sanitary tray Spray the Syrup Line Manifold opening with approved sanitizer solution and allow it to sanitize for at least 1 minute 5 Dry the end of the manifold with a...

Page 32: ... into the Drive Assembly Gear Box with all four locking screws seated properly and rotate the motor clockwise to secure Installing the Injector Blending System NOTE ENSURE THE CORRECT INJECTOR BLENDING HEAD AND GEAR CARTRIDGE ARE INSTALLED TOGETHER AND ON THE CORRECT FREEZER 1 Hang the Suspension Bracket with the Injector Blending Assembly on the door post 2 Install the Injector Blending Head full...

Page 33: ...dures These steps do not necessarily need to be performed as part of the daily opening procedures The following is a list of areas to check on the Flavor Burst system during opening procedures These areas should be checked and adjusted if necessary 1 Ensure that the Sanitizer Tank has plenty of approved sanitizer solution and refill according to instructions if necessary 2 Ensure that desired flav...

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Page 35: ...tainer under the dispensing spout press the INJECTOR FLUSH key on the Touchscreen to purge any remaining product from the Injector Blending Head 2 Rotate the 9 Tube Assembly coupler until it unlocks and is able to slide out of the Injector Blending Head syrup line opening 3 Disconnect the Drive Motor cable from the Drive Motor 4 Rotate the Injector Blending Head locking collar until it unlocks fro...

Page 36: ...rding to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions 2 Place the Drive Assembly Gear Box in warm water and soak for at least 5 minutes Proceed with Steps 3 and 4 in the meantime 3 Brush and clean all exposed surfaces of the Gear Cartridge with detergent water then rinse thoroughly 4 Brush and clean all exposed surfaces of the Inject...

Page 37: ...SEMBLY GEAR BOX 6 Place the Gear Box Suspension Bracket Gear Cartridge and Injector Blending Head in approved sanitizer solution and soak for at least 1 minute 7 Remove each part from the sanitizer solution Place the items on a sanitary tray to air dry 8 Spray the Syrup Line Manifold opening with approved sanitizer solution Allow it to sanitize for at least 1 minute 9 Dry the end of the manifold w...

Page 38: ... daily basis However inspect these areas and if necessary clean according to instructions in the SCHEDULED MAINTENANCE section 9 Tube Assembly Coupler 9 Tube Assembly Tubes Spout Adapter clean according to instructions when freezer door has been removed ...

Page 39: ...according to manufacturer s instructions 2 Place a cup or container under the spout 3 Using a single service towel under the Syrup Bag Connector disconnect the Connector from the bag fitment 4 For soft serve syrups trays 1 4 Complete Steps 9 24 of the CIP Phase 2A Clean In Place procedure in the SCHEDULED MAINTENANCE section to flush the corresponding syrup line For frozen beverage syrups trays 5 ...

Page 40: ...ing 10 Holding the fitment in place raise the open end of the tray and flip the tray right side up As the tray is set back down allow the bag to settle in the tray 11 Make sure the syrup bag is settled neatly into the tray and then install the loaded tray into the cabinet 12 Once the Water Syrup Flush process has completed disconnect the Pump Flush nozzle from the Syrup Bag Connector Return the Pu...

Page 41: ...nt in order to secure the connection 16 Turn the adapter valve toward the syrup line while holding the adapter base Syrup lines may be installed in any position as long as the syrup tubes are not pinched 17 Connect the Syrup Bag Connector to the syrup bag fitment 18 Repeat Steps 3 17 for any additional flavors that are being changed out 19 Prime the syrup lines of the new flavors From the Touchscr...

Page 42: ...ntainer under the Injector Blending Head spout Press the key of the first flavor and allow the syrup to flow to flush out the sanitizer solution and any air pockets 24 Once syrup flows consistently from the Injector Blending Head press the flavor key again to complete the procedure 25 Press DONE to exit the Prime Syrup Pump mode and return to the main screen 26 Repeat Steps 19 25 for each syrup li...

Page 43: ...age Syrup System Cleaning 3 Reassembly To ensure maximum results the following instructions should be completed in sequence as stated This exposes the system and parts to the sanitizing medium for about 130 minutes CIP Phase 1 9 Tube Assembly Cleaning 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer...

Page 44: ...e 2A Soft Serve Syrup System Cleaning NOTE THE FOLLOWING CLEAN IN PLACE PROCEDURE STEPS 8 30 SHOULD BE COMPLETED CONSECUTIVELY BEGINNING WITH SYRUP LINE 1 I E 1 2 3 4 UNTIL ALL FOUR SOFT SERVE SYRUP LINES HAVE BEEN FLUSHED 8 Using a single service towel under the Syrup Bag Connector disconnect the Connector from the Syrup Bag Adapter by pressing down on the lever and pulling it away from the Syrup...

Page 45: ...p Bag Adapter in approved sanitizer solution for at least 1 minute 15 Remove the Adapter from the sanitizer solution and place it in a sanitary tray to dry 16 Clean the exposed surfaces of the bag fitment and the Syrup Bag Connector with detergent water a single service towel and brushes Then rinse and dry the parts using clean water and single service towels 17 Using a spray bottle of approved sa...

Page 46: ...eady done in Step 18 It will also show a START STOP key 24 To flush the syrup line press the START STOP key Sanitizer solution will begin to clear out the syrup line NOTE WATER SYRUP FLUSH WILL CONTINUE FOR 15 MINUTES YOU MAY CANCEL AT ANY TIME BY TOUCHING THE FLAVOR KEY AGAIN HOWEVER EACH LINE MUST COMPLETE THE FULL 15 MINUTE FLUSH PROCESS BEFORE CLEAN IN PLACE IS COMPLETE 25 While the flush proc...

Page 47: ... NOTE THE FOLLOWING CLEAN IN PLACE PROCEDURE STEPS 31 46 SHOULD BE COMPLETED CONSECUTIVELY BEGINNING WITH SYRUP LINE 5 I E 5 6 7 8 UNTIL ALL FOUR FROZEN BEVERAGE SYRUP LINES HAVE BEEN FLUSHED 31 Using a single service towel under the Syrup Bag Connector disconnect the Connector from the syrup bag fitment by pressing down on the lever and pulling it away from the Syrup Bag Adapter 32 Brush and clea...

Page 48: ... Syrup Flush mode Press the flavor of the line you wish to flush 39 The next screen will remind you to connect the Pump Flush Adapter or Flush Line to the flavor connector which you should have already done in Step 34 It will also show a START STOP key 40 To flush the syrup line press the START STOP key Sanitizer solution will begin to clear out the syrup line NOTE WATER SYRUP FLUSH WILL CONTINUE ...

Page 49: ...s 31 34 and Steps 38 43 until all of the frozen beverage Connectors and bag fitments have been sanitized and the syrup lines have been flushed 45 Return the Pump Flush Adapter to its place under the tray 46 Press DONE to return to the main screen CIP Phase 3 Reassembly 47 Attach a Syrup Bag Adapter to each soft serve syrup bag trays 1 4 The notch of the black collar must settle into one of the gro...

Page 50: ...of each 9 Tube Assembly fully into a Coupler 54 Push the Coupler Nut into the Coupler Body of each assembly and rotate the Coupler Body until motion stops to secure 55 Install the caps on the manifolds 56 Perform the entire DAILY CLOSING PROCEDURES to clean and sanitize the Injector and Blending Assemblies This may also be done during the Water Syrup Flush Process as time allows 57 Perform the Ass...

Page 51: ...t corner Enter the password if required 2 Select SPOUT A MAINTENANCE 3 Press the PRIME SYRUP PUMP key 4 The system is now in the Prime Syrup function mode NOTE IF THE FLAVORS INSTALLED ARE DIFFERENT THAN THE FLAVORS SHOWN ON THE MENU YOU WILL NEED TO CHANGE THE TOUCHSCREEN MENU LABEL FOR THAT SYRUP LINE SEE THE TOUCHSCREEN OPERATIONS ASSIGNING FLAVORS TO THE MENU FOR INSTRUCTIONS 5 To prime the sy...

Page 52: ...to specific areas of the Flavor Burst system such as the Injector Blending Head and syrup lines In order to utilize these clean in place functions keep an adequate supply of approved sanitizer solution in the Sanitizer Tank at all times The Sanitizer Tank should be checked on a daily basis but only needs to be refilled if the supply is low 1 Prepare approximately 3 gallons 11 5 Liters of approved ...

Page 53: ... CLEANING THIS ADAPTER 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions 2 Remove the Spout Adapter from the freezer spout Since the fitting is very tight you may need to use a small tool to pry the Adapter from the door spout 3 Remove the two black o rings and white gasket from the Sp...

Page 54: ...ding Head o rings are wear items and will need to be replaced periodically Always keep spares of these items on hand in the Spare Parts Kit for replacement 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions 2 Remove the worn o rings from the Injector Blending Head A small tool may be ne...

Page 55: ...and clean if necessary according to instructions Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions NOTE DO NOT USE AN EXCESSIVE AMOUNT OF WATER OR DETERGENT IN CLEANING THE OUTSIDE OR INSIDE OF THE CABINET Area Under the Cabinet 1 Carefully move the cabinet to an area outside of where it...

Page 56: ...nse with a single service towel and clean water Then dry the Casings with a dry single service towel 4 Reinstall the Casings onto the freezer Injector Blending Assembly Suspension Bracket 1 Remove the Bracket from the Injector Blending Assembly and disassemble it 2 Brush and clean the Bracket parts using detergent water Then rinse thoroughly 3 Place the items in sanitizer solution for at least 1 m...

Page 57: ... a DO NOT perform Step 47 49 do not reconnect the Syrup Bag Adapters Syrup Bag Connectors and syrup bags b DO NOT perform Steps 57 do not assemble or install the Injector and Blending Assemblies c DO NOT perform Step 58 do not prime the syrup lines 2 Place both 9 Tube Assembly lines inside a container 3 Remove each syrup bag from its tray and store as directed on the label 4 Empty the Sanitizer Ta...

Page 58: ...nnector which you should have already done in Step 9 It will also show a START STOP key 12 With a container under the spout press the START STOP key and allow syrup line to clear the sanitizer solution 13 When the line is empty touch the START STOP key again Then press the BACK key to return to the Water Syrup Flush menu 14 Disconnect the Pump Flush nozzle from the Syrup Bag Connector 15 Repeat St...

Page 59: ... Ensure the Injector Blending Assembly and other parts are cleaned for off season storage according to DAILY CLOSING PROCEDURES and SCHEDULED MAINTENANCE sections NOTE DO NOT OPEN OR DISASSEMBLE THE DRIVE ASSEMBLY GEAR BOX 20 When opening next season be sure to perform the entire Clean In Place procedure again to sanitize all pumps before recharging the system with syrups ...

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Page 61: ...ting is very tight install the Adapter with the freezer door removed Keep replacement o rings and gasket in the Spare Parts Kit NOTE THE ADPT 8750A ADAPTER SOFT SERVE and ADPT 104R A FROZEN BEVERAGE DO NOT INCLUDE A GASKET IGNORE REFERENCES TO THE GASKET IF THIS ADAPTER IS INSTALLED 1 Ensure that the Spout Adapter has been sanitized according to instructions in the SCHEDULED MAINTENANCE section Th...

Page 62: ...he top surface of the freezer between the front edge and the hopper cover Use a pencil to mark around the bracket plate 3 Use the ampoule provided to prime the area within the markings before mounting the Touchscreen bracket 4 With the bracket still assembled remove the protective covering from the adhesive strip on the bottom of the bracket plate Carefully place the assembly within the markings a...

Page 63: ... Touchscreen stereo plug A if the soft serve freezer is to the left of the frozen beverage freezer or stereo plug B if the soft serve freezer is to the right 2 For freezers without an integrated switch and with a flat draw handle bar an external switch assembly is included in the spare parts kit To install this Spigot Switch assembly simply clip the Switch Bracket onto the handle and slide it up t...

Page 64: ...se the chart below to determine which switch you need and contact your local distributor for further information FREEZER MODEL PRODUCT SWITCH KIT All Universal ELE 510 Taylor 430 Slush ELE 517 Taylor 428 432 Slush ELE 518 Taylor 430 Shake ELE 520 Taylor 428 432 Shake ELE 526 Installing the ELE 510 Spigot Switch Externally Flavor Burst highly recommends integrated switches be installed to power the...

Page 65: ...er and single service towels 6 Remove the other side of the protective backing from the adhesive strip and attach the Switch or Bracket Assembly to the appropriate position on the freezer 7 Locate the Touchscreen stereo plug A if the frozen beverage freezer is to the left of the soft serve freezer or stereo plug B if the frozen beverage freezer is to the right Connect the plug to the Spigot Switch...

Page 66: ... front bottom of the flat bracket piece that comes with the ELE 510 switch Attach another piece of adhesive to the upper end of the bracket on the other side Then attach the switch behind that upper adhesive piece as shown with the switch lever pointing to the right 3 Attach the switch assembly just left of the Taylor internal switch to the inside of the cover plate The ELE 510 switch lever should...

Page 67: ...FREEZER Sanitizing the Injector Blending System NOTE IF THE INJECTOR AND BLENDING ASSEMBLIES ARE ALREADY ASSEMBLED DISASSEMBLE THEM ACCORDING TO INSTRUCTIONS IN THE DAILY CLOSING PROCEDURES 1 Prepare approved sanitizer solution according to manufacturer s instructions 2 Place the Gear Boxes Suspension Brackets Gear Cartridges Injector Head and Blending Head in approved sanitizer solution and soak ...

Page 68: ...ding Assemblies on the freezers When properly installed on the freezer the Bracket should hold the Assembly level horizontally with the Injector Blending Head lined up directly under the Spout Adapter The Suspension Bracket is adjustable to fit many common freezer models Additional Suspension Bracket styles may be available for other freezer models through your distributor The Injector Blending As...

Page 69: ...mblies as shown in Position A above But they can also be installed to the outside of the freezer as shown below Installing the Injector System and Suspension Bracket 1 Determine how the Injector Blending Assembly will be positioned on the freezer Follow the recommended position outlined above 2 Assemble the Suspension Bracket and install it onto the Gear Box on the side closest to the operator Ens...

Page 70: ...zontally so that it hangs straight down from the door nut 6 Use the thumb screw s to adjust the bracket vertically so that it supports the Blending Assembly in a level position 7 Tighten the thumb nut and screws to secure the Suspension Bracket NOTE THE SUSPENSION BRACKET SHOULD BE POSITIONED ON THE DRIVE ASSEMBLY GEAR BOX DURING INITIAL SET UP AND DOES NOT NEED TO BE REMOVED DURING OPENING OR CLO...

Page 71: ...he 9 Tube Assembly on the intake vent side to prevent heating the syrup tubes 1 The Casing Assembly contains very power magnets to attach to the side of the freezer Simply place the assembly in line with the Injector Blending Assembly with the hinged surface down holding screw at the top The curved ends of the Casing should hang over the front and back of the freezer and the assembly should be lev...

Page 72: ...CHANGE THE PORTS INSIDE THE TOUCHSCREEN BOX Connecting the Unit Syrup Lines The syrup line Lead A at the lower back of the cabinet connects the 4 bags of syrup in trays 1 4 to the Injector Assembly and the soft serve freezer The syrup line Lead B connects the remaining bags of syrup in trays 5 8 to the Blending Assembly and the frozen beverage freezer An additional tube in each Lead connects the S...

Page 73: ...ension Slide the coupler casing back to expose the Extension coupler 7 Remove the 9 hole gasket from one of the 9 Tube Assemblies and align the gasket with the coupler pins of the Extension 8 Align the coupler pins of the 9 Tube Extension with the coupler pins of the appropriate 9 Tube Assembly NOTE IF THE EXTENSION IS ATTACHED TO LEAD B ATTACH THE 9 TUBE ASSEMBLY INSTALLED ON THE FROZEN BEVERAGE ...

Page 74: ...iate 9 Tube Assembly coupler pins and connect the assemblies NOTE LEAD A MUST BE ATTACHED TO THE 9 TUBE ASSEMBLY ASSOCIATED WITH THE SOFT SERVE FREEZER LEAD B MUST BE ATTACHED THE 9 TUBE ASSEMBLY ASSOCIATED WITH THE FROZEN BEVERAGE FREEZER THE TOUCHSCREEN IS DESIGNED TO OPERATE CERTAIN PUMPS ASSOCIATED WITH EACH LEAD MIXING THESE LEADS WITH THE WRONG 9 TUBE ASSEMBLIES WILL RESULT IN FLAVORS PUMPIN...

Page 75: ...iters of approved sanitizer solution according to manufacturer s instructions 2 Insert one end of the sanitizer tube into the fitting located at the lower back of the cabinet 3 Insert the other end of the sanitizer tube into the fitting on the Sanitizer Tank 4 Remove the hand pump from the Sanitizer Tank and fill the Tank with approved sanitizer solution NOTE USE THE REMAINING SANITIZER SOLUTION F...

Page 76: ...itch This is where the Touchscreen cable will connect 2 Secure the Touchscreen power cable to the syrup pump cable connection 3 Connect the power cord to the port on the back panel 4 Plug the power cord into an outlet 5 Activate the unit using the power switch next to the power cable 6 Flip the power switch on the side of the Touchscreen to on It will power up with a bright blue screen 7 Most like...

Page 77: ...emove the dust cap 4 Lifting up with the bag fitment press the center pin of the bag fitment valve and gently press on the bag to release any excess air 5 Select a numbered tray to correspond with the flavor you have chosen NOTE USE ONLY SOFT SERVE SYRUPS IN TRAYS 1 4 AND ONLY FROZEN BEVERAGE SYRUPS IN TRAYS 5 8 THE PUMPS AND BAG CONNECTORS ARE SPECIFIC TO THE SYRUP PRODUCT AND FITMENTS FROZEN BEV...

Page 78: ...e Menu section of this manual 11 Perform the entire Clean In Place procedure as instructed in the SCHEDULED MAINTENANCE section The Clean In Place procedure MUST be done during the initial setup of the TS 44SS BEV to ensure all the parts and syrup lines are sanitized and ready for use 12 After the Clean In Place procedure the syrup lines will be filled with sanitizer solution To prime the syrup li...

Page 79: ...ed per serving depends on the size of the serving the dispense rate of the flavors and the product flow setting of the freezer The TS 44SS BEV system will also dispense plain product if no flavors are selected on the Touchscreen Use the following instructions to learn how to set up adjust and access the Touchscreen features and dispense product using the TS 44SS BEV system NOTE IN OUR CONTINUAL EF...

Page 80: ...s The system can remain on during normal operations and does not need to be turned off unless it is serviced moved or is not used for a long period of time 1 Ensure the TS 44SS BEV system and the freezer are connected to a power source and turned on Ensure syrup flavor bags are in all 8 trays and frozen beverage product is ready to dispense from the freezer 2 From the main menu screen press the SE...

Page 81: ...s your freezer setup 7 Press the NEXT key 8 Press the SETUP SECOND UNIT key 9 On the Initial Unit Setup Powered by the P3 Cable Connector screen ensure all four of the boxes to the left are unchecked If there is a check mark in a box press it to deselect it The Type of Equipment boxes should both read None when the boxes are clear 10 Press the BACK key ...

Page 82: ...nit Setup Powered by the P2 Cable Connector screen check the box under the B column in the 1 4 row Then select the box in the A column in the 5 8 row 13 Using the and keys scroll through the options in the two Type of Equipment boxes Select SOFT SERVE FLAVORS for the first box 1 4 and BEVERAGE FLAVORS for the second box 5 8 NOTE IF EITHER BEVERAGE FLAVORS OR SOFT SERVE FLAVORS IS NOT APPEARING AS ...

Page 83: ... Large press and deselect Medium so that no sizes are selected 4 Select all four flavors on the screen 5 Hold a large container under the spout Move the draw handle to the open position to dispense product Ensure the TS 44SS BEV operates properly with all four syrup lines dispensing in succession NOTE IF THE SYSTEM SOUNDS A BEEP AND FLAVORS CEASE TO FLOW A SERVING SIZE MAY HAVE ACCIDENTLY BEEN SEL...

Page 84: ...its size limit flavor flow ceases and shortly after a beeping sound alerts the operator to close the draw handle The brief time between the flavor shut off and the beeping sound allows unflavored product to clear the remaining flavor through the Injector Blending Head which greatly reduces carryover issues This application is also useful for self service operations in maintaining consistent servin...

Page 85: ...outs do not have to be set up on the same draw mode you may have standard mode on one while using the serving size mode on the other Dispensing Product Standard Manual Draw Mode Standard manual draw mode allows the operator to dispense product with flavors for as long as the draw handle is in the open position As a result there is no way to shut off the flavor flow early and there will likely be f...

Page 86: ...njector Blending Head between servings hold a container under the dispensing spout and press INJECTOR FLUSH once Sanitizer solution will flow for a few seconds and automatically shut off NOTE IF NO INJECTOR FLUSH KEY ON THE SCREEN SEE THE ENABLE THE INJECTOR FLUSH FUNCTION SECTION 6 If no flavor is desired i e to draw vanilla simply deselect any selected flavor entry by pressing it and draw a serv...

Page 87: ...l draw mode on one with the timed serving size mode on the other 7 To adjust the size for each individual size see the Setting Serving Size Timing section Dispensing Product Timed Serving Size Draw Mode With the timed serving size draw mode the flavors selected will automatically shut off after the draw handle is open to dispense for a preset time and a beep alerts the operator to close the draw h...

Page 88: ...pense briefly to clear the Injector Blending Head so that flavor carryover to the next serving is minimized 6 To sanitize the Injector Blending Head between servings hold a container under the dispensing spout and press INJECTOR FLUSH once Sanitizer solution will flow for a few seconds and automatically shut off NOTE IF NO INJECTOR FLUSH KEY ON THE SCREEN SEE THE ENABLE THE INJECTOR FLUSH FUNCTION...

Page 89: ...ng it takes to draw each serving size according to your preference small medium large and extra large Start timing from the moment the draw handle is open fully till fully closed 2 The Touchscreen should show Small Medium Large and Extra Large keys above the menu flavors If not follow the instructions in the previous section Enabling the Timed Serving Size Draw Mode 3 From the main menu screen pre...

Page 90: ...ng Size the syrup pump shuts off moments before the serving size alarm beeps This feature allows unflavored product to pass through the Injector Blending Head and clears out the flavoring so there is less carryover to the next serving Depending on your freezer s product flow rate you may need more or less time between the syrup shut off and the serving size alarm This can be adjusted using the fol...

Page 91: ...5 Press DONE to return to the main screen 6 Draw a flavored serving preferably one with a dark color such as blue to determine if the setting is acceptable Repeat Steps 1 5 to adjust any levels as needed NOTE TOO HIGH OF A SETTING MAY RESULT IN TOO MUCH UNFLAVORED PRODUCT AT THE END OF A SERVING TOO LOW OF A SETTING MAY NOT PRODUCE ENOUGH UNFLAVORED PRODUCT TO CLEAR THE INJECTOR HEAD OF SYRUP RESU...

Page 92: ...ars for syrup located in tray 1 NOTE ASSIGN ONLY SOFT SERVE FLAVORS TO PUMPS 1 4 AND FROZEN BEVERAGE FLAVORS ONLY TO PUMPS 5 8 6 Repeat Steps 4 and 5 to assign flavors to the remaining pumps for the spout NOTE IF A FLAVOR IS NOT AVAILABLE CREATE YOUR OWN LABEL SEE SECTION TOUCHSCREEN OPERATIONS UPDATING AND CREATING TOUCHSCREEN LABELS 7 If a pump is not going to be used check the box next to Check...

Page 93: ...ed 2 Press SPOUT A MAINTENANCE or SPOUT B MAINTENANCE if adjusting the dispense rate on a flavor that dispenses from Spout B 3 Press the ADJUST DISPENSE RATE key 4 Use the and keys to scroll through the flavor list in the first box and find a flavor that need to be adjusted 5 Then use the and keys to increase or decrease the flow rate in the second box A higher number increases the amount of flavo...

Page 94: ...usted using the Touchscreen This allows the operator to adjust for either wider or narrower layers of flavors in the serving 1 From the main menu screen press the SETUP key in the upper left corner Enter the password if required 2 Press SPOUT A MAINTENANCE or SPOUT B MAINTENANCE if adjusting the flavor timing for product dispensing from Spout B 3 Under Alternating Selections Dispense Time use the ...

Page 95: ...peat Steps 1 6 to adjust any levels as needed Enabling the Injector Flush Feature The Injector Flush function allows the operator to flush sanitizer solution through the Injector Blending Head spout between servings This clears out product and residual flavor to reduce carryover to the next serving You can also deactivate the Injector Flush for self serve operations 1 From the main menu screen pre...

Page 96: ...p Flush Mode When switching out one syrup bag for another flavor in the same tray it is necessary to clean and sanitize the syrup line to prevent the two flavors from mixing in the line The Water Syrup Flush mode allows the individual pumps to pump sanitizer solution when connected to the pump flush tube through the line without dispensing product The Water Syrup Flush mode is used when winterizin...

Page 97: ...Procedure NOTE WHEN SWITCHING OUT ONE FLAVOR FOR A DIFFERENT FLAVOR IN THE SAME TRAY BE SURE TO CLEAN OUT THE SYRUP LINE FIRST AS DETAILED IN THE PREVIOUS SECTION ACCESSING THE WATER SYRUP FLUSH MODE 1 From the main menu screen press the SETUP key in the upper left corner Enter the password if required 2 Press the SPOUT A MAINTENANCE key or SPOUT B MAINTENANCE if the syrup dispenses from Spout B 3...

Page 98: ...settings In certain settings such as a self service operation this protects the Touchscreen from unauthorized changes The pass code when enabled is 3141 1 From the main menu screen press the SETUP key in the upper left corner Enter the pass code if required 3141 2 Press the SYSTEM SETUP key 3 Press the PASSCODE ENABLE key 4 Check the PASSCODE ENABLE box to protect the Touchscreen settings with a p...

Page 99: ...e serving count for the freezer on the right 3 Press the SERVING COUNTER key 4 The number of servings dispensed from the spout selected is displayed in the center of the screen This number represents the total number of servings for that particular spout since the Touchscreen count from when it was last reset It does not represent the total servings since the system was installed 5 To reset the se...

Page 100: ...1 From the main menu screen press the SETUP key in the upper left corner Enter the password if required 2 Press the SYSTEM SETUP key 3 Press the DIAGNOSTICS key 4 The diagnostics information is displayed on the screen 5 Press the BACK key in the upper left corner of the screen 6 Press the DONE key to return to the main screen ...

Page 101: ...our Touchscreen for a specific language 1 From the main menu screen press the SETUP key in the upper left corner Enter the password if required 2 Press the SYSTEM SETUP key 3 Press the SECOND LANGUAGE key 4 Press the box next to ENABLE SECOND LANGUAGE so that it is checked 5 Press the DONE key to return to the main screen 6 To display the Touchscreen in the alternate language press the box at the ...

Page 102: ...AINTENCE if setting up the dispense instruction screen for the freezer on the right 3 Press SPOUT A SETUP OPTIONS or SPOUT B SETUP OPTIONS 4 Press the box next to ENABLE DISPENSE INSTRUCTION SCREEN to check the box NOTE INJECTOR FLUSH TIMED SERVING SIZE AND SELF SERVE MODE ARE OPTIONAL FEATURES COMPATIBLE WITH THE DISPENSE INSTRUCTION SCREEN HOWEVER THE FOLLOWING INSTRUCTIONS SHOW ONLY THE INJECTO...

Page 103: ...e although it is still active in the upper left corner disables the Timed Serving Size option and also disables the Injector Flush option It is recommended that the Dispense Instruction Screen be used when the Self Serve Mode is active It is also recommended that the Pass Code feature is enabled to prevent an unauthorized operator from accessing the setup and maintenance functions See ENABLING THE...

Page 104: ...REEN ELIMINATES THE NEXT KEY AND THE OPERATOR CAN SIMPLY DRAW THE SERVING WITHOUT INSTRUCTION 5 Press the DONE key to return to the main screen 6 If desired repeat these instructions to enable the Dispense Instruction Screen for the other spout 7 To test the instruction screen select a spout A or spout B NOTE THE SETUP KEY IN THE UPPER LEFT CORNER IS PRESENT ALTHOUGH NOT VISIBLE 8 Ensure the Make ...

Page 105: ...LD FONT WITH FONT SIZE BETWEEN 10 AND 14 IS USED MOST NOTE THE GRAPHIC RESOLUTION MUST NOT BE RAISED OR LOWERED 1 Using a graphics program make the desired changes and additional labels for the Touchscreen and load up the FBConvert program 2 Click the button of the desired file you wish to create with the altered labels 3 Find the directory and select all of the labels you wish to import into the ...

Page 106: ...o load the language flavor and menu items into the Touchscreen 1 Turn off the Touchscreen 2 Ensure the slide lock button on the Secure Digital SD Card is in the locked position 3 Insert the SD Card in the card slot underneath the edge of the Touchscreen with the card label facing towards the freezer 4 From the main menu screen press the SETUP key in the upper left corner Enter the password if requ...

Page 107: ...OR REMOVE THE SD CARD WHILE THE PROGRAM IS UPDATING 10 The screen will show how many items were updated Press CONTINUE If it shows 0 then there was an error Ensure the SD card lock switch is in the locked position NOTE IF THE SD CARD LOCK SWITCH IS IN THE LOCKED POSITION AND THE UPDATE STILL FAILS YOU MAY NEED TO REFORMAT YOUR CARD SEE REFORMATTING THE SD CARD FOR INSTRUCTIONS 11 Repeat Steps 8 10...

Page 108: ...open the drive that contains the SD card 3 Create a backup folder on your computer and copy all the SD card files into that folder 4 Go back to My Computer and right click on the SD card drive Select Format from the list NOTE BE SURE TO CLICK ONLY THE DRIVE WITH THE SD CARD IT IS POSSIBLE TO ERASE YOUR COMPUTER S HARD DRIVE CONTENTS IF YOU CLICK ON THE INCORRECT DRIVE 5 Accept the default settings...

Page 109: ...ssembly Gear Box 9 Tube Assembly opening DAILY CLOSING PROCEDURES page 34 Injector Blending Head Gear Cartridge Drive Assembly Gear Box 9 Tube Assembly opening Drive Motor Touchscreen Exposed Surfaces of the Cabinet SCHEDULED MAINTENANCE page 42 9 Tube Assembly Parts Syrup Lines Internal Syrup Bag Connectors Syrup Bag Fitments Syrup Bag Adapters Spout Adapter and o rings Area Under the Cabinet Ins...

Page 110: ...Every 3 months Every 6 months Annually FLAVOR BURST COMPONENTS ADPT 101A Standard Spout Adapter with O Rings and Gasket Inspect and replace if necessary Minimum ADPT 8750 A Alternate Spout Adapter with O Rings Inspect and replace if necessary Minimum ADPT 104R A Blending Adapter with O rings Inspect and replace if necessary Minimum RUB 642 Upper O Ring for ADPT 101A Spout Adapter X RUB 640 Gasket ...

Page 111: ... installation requirements This includes adapter kits adapters brackets and switches for various freezer models and manufacturers Please contact your local distributor or visit us online at www flavorburst com at your convenience for additional information concerning other optional accessories advertising and promotional materials RECOMMENDED MAINTENANCE ITEMS REPLACEMENT SCHEDULE Taylor Part No P...

Page 112: ...nel inside the cabinet Complete for quick reference when this information is requested 1 Model Number TS 44SS BEV _____________________________ 2 Serial Number ____________________________________ 3 Voltage _________________________________________ 4 Maximum Fuse Size __________________________ Amps 5 Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the ...