Flexco H-Type, Installation, Operation And Maintenance Manual

Page 1: ...H Type Precleaner with XF2 Tips Installation Operation and Maintenance Manual www flexco com www flexco com...

Page 2: ...chased From _____________________________________________________________ Installation Date _____________________________________________________________ Serial number information can be found on the...

Page 3: ...ation Instructions 6 4 2 Pole Location Charts 9 Section 5 Pre Operation Checklist and Testing 10 5 1 Pre Op Checklist 10 5 2 Test Run the Conveyor 10 Section 6 Maintenance 11 6 1 New Installation Insp...

Page 4: ...ice 91 44 6551 7771 Visit www flexco com for other Flexco locations and products Please read this manual thoroughly and pass it on to any others who will be directly responsible for installation opera...

Page 5: ...isengage any takeups Clear the conveyor belt or clamp securely in place Use Personal Protective Equipment PPE Safety eyewear Hardhats Safety footwear Close quarters springs and heavy components create...

Page 6: ...rts are included Review the Tools Needed list on the top of the installation instructions Check the conveyor site Will the cleaner be installed on a chute Is the install on an open head pulley requiri...

Page 7: ...itedownknowndimensions Wecannowdeterminetwoofthethreerequireddimensionswhichwillallowusto findthethird Weknowwecannotalterthe C dimension sothiswillremainthesame Alsowearerequiredtolower theunitinthe...

Page 8: ...B Belt Direction Fig 2 Physically lock out and tag the conveyor at the power source before you begin cleaner installation Pole Location Specs For specific cleaner specs see charts on page 8 A X C A P...

Page 9: ...tion marks Intersecting mark Y X Fig 5 11 Position the pole Rotate the pole upward until the tips touch the belt Center the tips across the belt While applying light pressure on the center tip shift t...

Page 10: ...r tensioning Make adjustments as necessary 14 Reassemble the spring assembly Slide the spring washer and bushings onto the pivot arm and turn the two adjusting nuts so about 6mm 1 4 of the pivot arm i...

Page 11: ...2 527 29 850 314 435 537 29 875 327 438 546 25 900 340 441 559 25 925 352 445 568 25 Medium M XF2Tips for Head Pulley Diameters 650 to 1125mm Diameter Over Belt X Y C Gap 650 206 451 495 64 675 219 45...

Page 12: ...d from the belt and the conveyor area 5 2 Test Run the Conveyor Run the conveyor for at least 15 minutes and inspect the cleaning performance Check the tensioner spring for recommended length proper t...

Page 13: ...that are dirty If the blade is worn out and needs to be replaced If there is damage to the blade or other cleaner components If fugitive material is built up on the cleaner or in the transfer area If...

Page 14: ...y are flush with the ends of the pivot arms Fig 1 This releases the tension of the blade on the belt Physically lock out and tag the conveyor at the power source before you begin cleaner installation...

Page 15: ...oper tensioning Make adjustments as necessary 3 Install the new tips Locate each tip onto each suspension arm then install the hardware to fasten the tip to the cushion Fig 3 HXF2 Spring Length Chart...

Page 16: ...ty Date Work done by Service Quote Activity Date Work done by Service Quote Activity Date Work done by Service Quote Activity Date Work done by Service Quote Activity Date Work done by Service Quote A...

Page 17: ...cted Is blade making complete contact with belt Yes No Blade wear LEFT MIDDLE RIGHT Blade condition Good Grooved Smiled Damaged Measurement of spring Required Currently Was Cleaner Adjusted Yes No Pol...

Page 18: ...sual wear or damage to blade Mechanical splice damaging blade Repair skive or replace splice Belt damaged or ripped Repair or replace belt Cleaner not correctly located Verify C dimension relocate to...

Page 19: ...For special extra long pole length requirements a Pole Extender Kit 76024 is available that provides 750mm 30 of extended pole length Pole Diameter 73mm 2 7 8 HXF2 Spring Length Chart for optimal bla...

Page 20: ...3 1 8 13 1 2 13 3 8 13 1 4 12 5 8 12 3 4 12 1 2 12 7 8 DIAMETER OVER BELT 2 1 2 2 7 8 3 3 8 3 7 8 POLE LOCATION CHART 2 10 12 14 13 11 X 11 7 8 12 12 1 8 12 1 4 12 3 8 12 13 Y 1 1 8 1 1 8 1 3 8 1 1 8...

Page 21: ...8 20 16 1 4 16 3 8 16 1 2 16 1 8 16 18 5 8 19 1 4 19 18 1 4 17 7 8 OVER BELT DIAMETER 16 17 14 15 20 18 19 22 23 24 21 14 5 8 2 3 4 14 7 8 5 1 8 6 5 8 7 1 8 7 5 8 5 5 8 6 1 8 3 3 4 4 5 8 4 1 4 3 1 4 1...

Page 22: ...3 3 4 24 1 4 25 3 8 25 3 4 24 5 8 26 5 8 26 1 4 18 1 2 11 32 20 16 3 8 17 1 4 16 7 8 44 45 20 1 4 20 1 8 11 1 2 12 1 2 13 1 2 14 3 8 13 7 8 15 3 8 15 7 8 14 7 8 38 41 42 43 39 40 35 36 37 33 34 13 12...

Page 23: ...LOCATION CHART 21 15 1 8 41 22 1 4 20 1 2 53 52 21 22 5 8 22 3 8 15 5 8 16 1 8 17 1 8 17 5 8 18 1 8 19 1 2 18 5 8 16 5 8 46 49 50 51 48 47 19 20 44 45 43 42 21 5 8 21 3 4 21 7 8 22 1 8 22 30 21 1 8 21...

Page 24: ...Arms HFC2 75901 4 0 2d H2 F Tip Cushion Neoprene oil resistant for SS HXF2 Tips or SS Susp Arms HFC2SS 77043 4 0 3 HXF2 Tip Extra Small HXF2 SS 75979 3 0 HXF2 Tip Small HXF2 S 75980 3 4 HXF2 Tip Medi...

Page 25: ......

Page 26: ......

Page 27: ...he belt Slide Out Service gives direct access to all impact bars for change out Impact bar supports for longer bar life 4 models to custom fit to the application A belt cleaner for the tail pulley Exc...

Page 28: ...dwide through superior service and innovation New Door No 51 Anna Salai Nagalkeni Pammal Village Chennai 600 044 Tamil Nadu India Tel 91 44 4856 6762 E mail info india flexco com Visit www flexco com...