Flexco MMP Precleaner, Installation, Operation And Maintenance Manual

Page 1: ...www flexco com Installation Operation and Maintenance Manual MMP Precleaner...

Page 2: ...ation Date Serial number information can be found on the Serial Number Label included in the Information Packet found in the cleaner carton This information will be helpful for any future inquiries or...

Page 3: ...stallation and Tensioning 9 Section 4 Installation Instructions 10 Section 5 Pre Operation Checklist and Testing 14 5 1 Pre Op Checklist 14 5 2 Test Run the Conveyor 14 Section 6 Maintenance 15 6 1 Ne...

Page 4: ...other Flexco locations and products Please read this manual thoroughly and pass it on to any others who will be directly responsible for installation operation and maintenance of this cleaner While w...

Page 5: ...any takeups Clear the conveyor belt or clamp securely in place Use Personal Protective Equipment PPE Safety eyewear Hardhats Safety footwear Close quarters springs and heavy components create a works...

Page 6: ...s are included Review the Tools Needed list on the top of the installation instructions Check the conveyor site Will the cleaner be installed on a chute Is the install on an open head pulley requiring...

Page 7: ...n dimensions We can now determine two of the three required dimension which will allow us to find the third We know we cannot alter the C dimension so this will remain the same Also we are required to...

Page 8: ...5 8 11 tapped holes 76537 Mounting Plate Kit incl 2 plates For use with Mounting Bars to mount cleaners on open head pulleys 406 x 813mm 16 x 32 with 4 16mm 5 8 holes Hardware Included Lead time 1 wor...

Page 9: ...t contact Fig 3 the tip of the blade may not be touching the belt In this case the blade will push away and lose its shearing cleaning effect The blade may also develop a flap at the tip which may tra...

Page 10: ...Needed X Y Chart for Pole Location A X Y C 400 204 305 367 425 218 305 375 450 231 305 383 475 244 305 390 500 259 305 400 525 274 305 410 550 288 305 419 575 300 305 428 600 315 305 438 625 328 305 4...

Page 11: ...ed Fig 5 2 Lay out the dimensions on the chute wall Measure out the X dimension horizontally from the center of the pulley shaft and mark NOTE It may be easier to put a level on top of the pulley shaf...

Page 12: ...orrect blade tension Refer to the chart on the pivot shaft bracket for the spring length required for the belt width Lightly pull the pivot arm toward the end of the torque arm slot nearest the pole a...

Page 13: ...air tank Test the connections for leaks and set the pressure per the chart on the control box also shown to right 9P Test run the cleaner Run the conveyor for at least 15 minutes and inspect cleaning...

Page 14: ...ssary Recheck that all fasteners are tightened properly Add pole caps Apply all supplied labels to the cleaner Check the blade location on the belt Be sure that all installation materials and tools ha...

Page 15: ...are areas that are dirty If the blade is worn out and needs to be replaced If there is damage to the blade or other cleaner components If fugitive material is built up on the cleaner or in the transf...

Page 16: ...an all fugitive material from the pole NOTE If blade is hard to remove use a screwdriver or hammer to loosen it and then remove PHYSICALLY LOCK OUT AND TAG THE CONVEYOR AT THE POWER SOURCE BEFORE YOU...

Page 17: ...1 4 6 1 2 600 24 102 4 149 5 7 8 159 6 1 4 162 6 3 8 750 30 N A N A 143 5 5 8 156 6 1 8 162 6 3 8 900 36 N A N A 140 5 1 2 152 6 159 6 1 4 1050 42 N A N A 133 5 1 4 149 5 7 8 159 6 1 4 1200 48 N A N A...

Page 18: ..._ Service Quote ___________________ Activity ______________________________________________________________________________________ _____________________ Date ___________________ Work done by ________...

Page 19: ..._____ Right _________ Blade condition Good Grooved Smiled Not contacting belt Damaged Measurement of spring Required _________ Currently _________ Was Cleaner Adjusted Yes No Pole Condition Good Bent...

Page 20: ...r damage to blade Mechanical splice damaging blade Repair skive or replace splice Belt damaged or ripped Repair or replace belt Cleaner not correctly located Verify C dimension relocate to correct dim...

Page 21: ...428 600 315 305 438 625 328 305 448 650 341 305 457 675 353 305 467 700 366 305 476 725 380 305 487 775 392 305 497 775 403 305 506 825 417 305 517 825 432 305 528 850 444 305 539 875 457 305 549 900...

Page 22: ...LE LENGTH C in mm ORDER NUMBER ITEM CODE 24 600 18 450 24 600 78 1950 MMP 624 76450 30 750 24 600 30 750 84 2100 MMP 630 76451 36 900 30 750 36 900 90 2250 MMP 636 76452 42 1050 36 900 42 1050 96 2400...

Page 23: ...485 30 750 84 2100 MMP 630P 78707 MMPCP30 76459 TRB24 76486 36 900 90 2250 MMP 636P 78708 MMPCP36 76460 TRB30 76487 42 1050 96 2400 MMP 642P 78709 MMPCP42 76461 TRB36 76488 48 1200 102 2550 MMP 648P 7...

Page 24: ...6a 7a 8 9 for blades 750 1200mm 30 48 QMT W 76075 9 9 QMT Spring Tensioner Gold incl 1 ea Items 5 6b 7b 8 9 for blades 1350 1950mm 54 78 QMT G 76483 10 5 10 Air Water Bag 1 ea AWTB 75905 1 7 11 Mounti...

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Page 27: ...y Reduction Technology to better protect the belt Slide Out Service gives direct access to all impact bars for change out Impact bar supports for longer bar life 4 models to custom fit to the applicat...

Page 28: ...rldwide through superior service and innovation 236 Albert Amon Rd Meadowdale Ext 7 Germiston 1614 South Africa Tel 27 11 608 4180 Fax 27 11 454 5821 E mail flexco flexco co za Visit www flexco com fo...