Flexi AC Flexi ACiON 1000, Operator'S Handbook Manual

Page 1: ...Issue A 25 6 2019 Flexi ACiON Operator Handbook VNA 1000 1100 1200 1250 1350 1400...

Page 2: ...ing 7 Know Your Loads 7 Know The Area 7 Use Common Sense 7 Protect Yourself Others 7 Warning Labels 9 Safety Precautions 8 General 8 Safe Driving 9 Battery Charging 10 Operating In Hazardous Areas 10...

Page 3: ...2 Gradients 22 Limit Switch And Interlock Layout 22 Maintenance Maintenance 24 General 24 Operator Maintenance 24 Daily Maintenance 24 Weekly Maintenance 24 Routine Maintenance 23 Putting a Truck in S...

Page 4: ...book Electromagnetic compatibility Emissions Light Industrial EN 50081 1 1992 Electromagnetic compatibility Immunity Industrial environment EN50082 2 1993 Noise at the Operators ear LpAeq T 73dB Truck...

Page 5: ...Technical Specification 1A Flexi AC Operator Handbook...

Page 6: ...m 100 X 40 13 Fork spread B3 Maximum minimum mm 800 265 14 Travel speed Laden unladen kph 8 0 9 0 15 Lift speed Laden unladen m s 0 35 0 45 16 Lowering speed Laden unladen m s 0 40 0 20 17 Overall len...

Page 7: ...Technical Specification 3 Flexi ACiON Operator Handbook Dimensions...

Page 8: ...C range does not have the same operating restrictions as the lift mast can be tilted to overcome some degree of slope the Flexi AC normally operates with a minimum of 300mm aisle clearance on each sid...

Page 9: ...e Machinery Directive may be transferred to you as the USER Warnings used in this Handbook The warnings and cautions used throughout this Handbook are described below WARNINGS Failure to follow the in...

Page 10: ...specification of the lift mast 2 Changing the specification of the wheels and or tyres 3 Addition or removal of ballast in the counterweight of the truck 4 Addition of an attachment 5 Replacement of...

Page 11: ...OID bumps holes loose material and slippery areas Use Common Sense NEVER transport people on any part of the truck DO NOT use truck to lift people unless an approved attachment is used Additional safe...

Page 12: ...Operator Handbook Safety Precautions General Narrow Aisle Limited will only supply vehicles equipped with recommended safety devices and strongly urges that these vehicles be operated with the safety...

Page 13: ...y without erratic movements avoiding fast turns Regulate the speed of the truck to conform with prevailing conditions Ensure that the truck can be brought to a halt safely Maintain a safe driving dist...

Page 14: ...ted Operating In Hazardous Areas No spark proofing is fitted to the truck as standard Consequently it MUST NOT be used in flammable or explosive areas For further details contact the manufacturer The...

Page 15: ...hooks or shackles with a safe working load of 8 tonnes minimum locate the hooks or shackles at the lifting points of the truck as shown with a lifting symbol Carefully raise the truck checking that th...

Page 16: ...Technical Description 12 Flexi ACiON Operator Handbook Controls Etc...

Page 17: ...d before handling any loads and are not exceeded Item 2 Seat The operator s Seat has been chosen to minimise fatigue and maximise comfort Comprehensive adjustment may be carried out to the seating pos...

Page 18: ...tal number of operating hours worked by the truck Spanner Warning Shows that maintenance is due or one of a number of alarm codes The display will indicate the alarm state showing a code corresponding...

Page 19: ...the overhead guard to warn pedestrians and other drivers that the truck is operational The light is switched on automatically by the Key Switch 8 Blue Point Warning Light This is fitted to project a...

Page 20: ...ged For supervisors instructions contact Narrow Aisle Limited Switch Off Delay It is possible to configure the switch to turn OFF after being switched ON for the programmed number of minutes If connec...

Page 21: ...the truck for the first time ensure that the truck has been fully commissioned by a Narrow Aisle Limited engineer in the work area for which the truck is intended Each day or shift prior to use the t...

Page 22: ...ents if a direction is still selected when the operator dismounts the truck the system will automatically reset to neutral Before reselecting a direction the Travel Direction Lever must first be retur...

Page 23: ...to be operated as a means of transporting and handling goods Thus lifting operations should form no more than 20 of the operating cycle Failure to observe this may result in overheating of the hydrau...

Page 24: ...k Tilt back helps pallet extraction in higher racking Once pallet is secured engage reverse direction Slowly steer to left lock and feather side shift to left keeping pallet square to racking and fair...

Page 25: ...Parking Brake switch cuts off power to steering and traction when applied Service Brake Pedal switch cuts off power to traction when applied OPTIONAL Height limit micro switch which disables the hydr...

Page 26: ...t operate a lift truck that needs repairs Report the need for repairs immediately If repair is necessary put a DO NOT OPERATE label in the operator s area Remove the key from the key switch WARNING Be...

Page 27: ...r Narrow Aisle Limited Service Engineer or their agent will supervise the disposal of any waste material such as oil or battery acid that may result from a service visit Putting a Truck in Storage To...

Page 28: ...all a chain to prevent the carriage and mast channels from moving If another lift truck is used to tow the disabled lift truck that lift truck must have an equal or larger capacity than the disabled l...

Page 29: ...before connecting Note Battery chargers should only be installed by a qualified electrician Battery Removal Remove battery lid Disconnect Truck Connector 22 from Battery Connection 23 under lid Lift s...

Page 30: ...ny drain holes Be extra careful NOT to spill any water or electrolyte into the battery container Should any spillage occur this may be syphoned out WARNING Ensure that battery vent plugs are replaced...

Page 31: ...ecommence the charge cycle 12 Switch OFF at the isolator 13 Disconnect the charger from the battery labelled CHARGE 14 Check that the top up container is filled with deionised water 15 Connect the wat...

Page 32: ...Maintenance 28 Flexi ACiON Operator Handbook...

Page 33: ...onds unless you choose the function or any other input signal Selectable function lists disappear within 5 seconds if there is no new input You can control any function available on the function list...

Page 34: ...c oil LOWER FORKS TO GROUND TO PREPARE THE SCALE Switch on the display by pressing ON If necessary press CLEAR to reset the totaliser on the top line The bottom line of the display should read Gross W...

Page 35: ...LED to blinking green No authority for truck c Flashing red LED to solid green indicates that you have had an impact s recorded against you See your line manager to discuss the incident and have the k...

Page 36: ...shift Fully operate both ways Check for leaks erratic movement or untoward noise 12 Functions Check for correct operation of all controls Correct operation of interlocks and safety switches 13 Display...

Page 37: ...Daily Check Sheet 33 Flexi ACiON Operator Handbook Truck Serial Number MMMMMMMM Date Comments Sign Date Comments Sign...