FOM INDUSTRIE SIKA PLUS, Use And Maintenance Manual

Page 1: ...31 SIKAPLUS GB SIKA PLUS USE AND MAINTENANCE MANUAL SPARES CATALOGUE ...

Page 2: ... PNEUMATIC CONNECTIONS 42 7 1 ELECTRICAL AND AIR CONNECTION COMPONENTS 42 7 2 MOTOR STARTING SWITCH SAFETY DEVICES 43 8 ADJUSTMENTS 44 8 1 HORIZONTAL VICES POSITIONING 44 8 2 VERTICAL VICE POSITIONING OPTIONAL 45 8 3 CUTTING ANGLES 46 8 3 1 HEAD ROTATION 46 8 3 2 HEAD INCLINATION 47 8 4 ADJUSTING THE BLADE LUBRICATION FLOW 48 8 5 ADJUSTING THE BLADE DOWN FEED 49 8 6 ADJUSTING THE BLADE DOWN FEED S...

Page 3: ...mpensation will be made in case of machine inactivity This guarantee is not binding if payment conditions have not been met Alllabourandreplacedparts costsnotcoveredby thisguaranteemustbepaiddirectly totheservicetechnicianwho willpresenttheclientwithamaintenanceslip Aregularinvoicewillsubsequentlybesupplied Maintenance charges and spares costs are taken from Price Lists in force at the time 2 PREL...

Page 4: ...ation on the machine NOTE Type code and production number marked on the plate must be referred to anytime you contact the manufacturer either for information or for ordering spares 3 1 OTHER PLATES ON THE MACHINE Fig 03 02 1 Safety wear on ear plugs goggles gloves 2 Bladerotationdirection 3 Cuttinglubricationflowadjustment ...

Page 5: ...ase 2 pneumatic vices with safety servovalves Doubleworkingpressureservocontrolledinlowpressure Working pressure 7 bar Headdownfeed hydraulic adjustabledownfeedspeed rapidupfeed SIKAPLUScodeXZ 10567 manual SIKAPLUS code XZ 10568 Air consumption per work cycle 1 3 Nl XZ 10568 3 Nl XZ 10567 Atomisedcuttinglubrication Set up for the installation of chips and fumes extraction system Set up for connect...

Page 6: ...ne Headturned 45 LHand or45 RH dash line Headtilted 45 LHandturned45 LH line 2 points line CUTTINGDIAGRAM NOISE LEVELS ACCORDING TO ISO 3746 LWA Acousticpowerlevel dB A 110 9 LpA Acoustic powerlevelatoperatorstation dB A 111 2 3 3 NOISE EMISSION OF THE SIKA PLUS SAWING MACHINE ...

Page 7: ... be operated by skilled staff only and is designed for machining NON TOXIC and NON AGGRESSIVE materials the use of any products other than these absolves FOM INDUSTRIE from any responsibility for damage caused to the machine persons or property The machine can work at ambient temperatures of 0 C to 40 C The removal of guards and safety devices is absolutely forbidden The areas where the operator w...

Page 8: ...uardsanddevicesprovidedonthemachine therearesomeareastobeconsidered risk areas if misused by personnel Thepictureshowstheareawherecontrolandoperationofthemachinearehandledinstandardoperatingconditions guarddown That area poses no risk and is described as the OPERATOR CONTROL AREA Risk area forced evacuation of fumes it is forbidden for anyone to stand in this area unless the machine has been conne...

Page 9: ...ile parts namelycablesorhoses usingsuitableequipment 5 2 INSPECTIONS Makesurethatenvironmenthasnoareasinshadow dazzling rays or dangerous stroboscopic effects due tolighting Makesurethatnodamageoccurredduringtransport Make sure that machine rests evenly on floor Make sure that there is enough room around the machine to carry out all maintenance operations safely and easily 5 3 POSITIONING AND INST...

Page 10: ...allacciarel aspiratoreallamacchina direttamenteconuntuboflessibiledidiametro80mm oppureattraverso una riduzione é consigliabilerimuovere iltubo 1 Fig 05 03 allentandola relativafascetta N B The exhauster must be installed by the user under his own responsibility It is advisable to fit a container to collect chips and oil residue from cutting which should be positioned laterally next to slide A see...

Page 11: ...ROL PANEL SIKA PLUS cod XZ 10567 Fig 06 01 1 CLOSE VICES HEAD DOWNSTROKE CUT button 2 OPEN VICES button 3 HEAD DOWNSTROKE CUT button 6 2 CONTROLS SIKA PLUS cod XZ 10568 Fig 06 02 1 CLOSE VICES OPEN VICES button 2 HEAD DOWNSTROKE CUT Lever 06 02 1 2 ...

Page 12: ...propriate release barrels must be provided at suitable points to drain off thecondensation Beforecarryingoutanyoperationsofthissort makesurethatthepowersupplyavailableisthesameasthatrequired by the machine Check that the main switch 400 V three phase is set to 0 zero Connectiontotheelectricalpowersupply A 400 V THREE PHASE power lead Ifthemachinedoesnotalreadycomesuppliedwithplugsforconnectiontoth...

Page 13: ...circuit or overheating everytime this occurs the operator should check that the electric circuit and motor are in order Has a release coil thatautomaticallyswitchesoffintheeventofapowercut Thispreventsthemotorfromstarting againallof asuddenwhenthe voltagereturns NOTE Inordertocomply withspecific technicalandsafetydirections manufacturerssupply themotorstartingswitchwith onevoltageonly forinstanceo...

Page 14: ...houldbe followed 1 Undo release handle A to set the distance from the profile 2 Undo release handle B to adjust the vices assembly both vertically and laterally Thehorizontalvicesareequippedwithasafetyvalvetopreventopening iftheairsupplytothevicefails whenthey are closed they will not open when the air supply returns the machine fucntions are restored A 08 01 B ...

Page 15: ...S GB 8 2 VERTICAL VICE POSITIONING OPTIONAL Fig 08 02 1 Undo release handle A to set the distance from the profile 2 Undo screw B to adjust the vice vertically To exclude the vertical vice turn tap C 08 02 A B C ...

Page 16: ...e handle 3 Fig 08 04 to rotate the head to the required position Mechanical end of travel stops determines the positions 90 45 RH 45 LH The intermediate cutting positions are obtained after pulling out button 2 Fig 08 03 byrotatingthebladeusing the handle 3 Fig 08 04 The vernier scale is etched into the work table Reading off the angle required secure the head by tightening knob 1 Fig 08 03 and re...

Page 17: ...8 05 and substituting itwith the vice jaw provided Toinclinetheheadfrom90 to45 totheleftincludingtheintermediateangles undoscrew A Fig 08 06 thenincline the head while reading the angle off the vernier B Fig 08 06 Lastly tighten screw A Fig 08 06 The head can also be rotated and inclined simultaneously to the left 08 06 08 05 1 2 A B ...

Page 18: ... Fig 08 07 Theflowoflubricantforthebladeis adjustedbythefollowingprocedure Turningtheknurledknob A clockwisedecreases theflow turningitcounterclockwiseincreases theflow IMPORTANT In the oil tank for cutting or blade lubrication put only OILFOR CUTTINGALUMINIUM A ...

Page 19: ...IKA PLUS AUTOMATIC Fig 08 08 Themachineheadhastwodown feedspeeds rapid operating Theformerallows afastapproachtotheworkpiece Thelatter slower is suitableforcutting Loosen screw A and release bar B as shown When the bar meets the pneumatic microswitch C rapid speed turns to operating speed slow D C A 08 08 NOTE BLADE DOWN FEED SPEED and BLADE LUBRICATION FLOW adjustments are usually set to standard...

Page 20: ...adjust and push down again to secure 8 8 ADJUSTMENTS ON THE AIR INTAKE FILTER Fig 08 09 DISCHARGINGCONDENSATION without disconnecting the air supply hose press knob B making sure that the relative ring is open Thecondensationisinanycasedischargedautomatically alwayswiththeringopen eachtimetheairsupply hose isdisconnected 08 09 A B ...

Page 21: ...ting the pneumatic button A Fig 09 01 fully forwards the vices clamp the profile CAUTION Check carefully that the vices are not within the working range of the blade Turn the mainswitch to position I Lowering lever B Fig 09 01 activates the cutting atomisation then the profile clamped on the work table is cut When the head is sent back upwards the atomisation stops Bypositioningthepneumaticbutton ...

Page 22: ...09 02 is pressed the profile is clamped with the vices in LOW PRESSURE If the profile is not correctly positioned the vices can be re opened by pressing button B Fig 09 02 When the profile is correctly positioned turn the main switch to I Bypressingsimultaneously andkeepingpresseddown theCUTbuttons A and C Fig 09 02 theheadcomes down atomisation and the vices HIGH PRESSURE are enabled If one or bo...

Page 23: ...the machine 2 All safety devices are inworking condition 10 2 DAILY MAINTENANCE Themaintenanceoperations arevery simpleand arelistedinthe followingorder Check the level of the lubricating oil for cutting through the inspection window A Fig 10 01 Check forany condensationinthecupthroughtheslits B Fig 10 01 Ifthereis condensationinthecuppress knob C Fig 10 01upwardsuntilitisdischarged thisoperationi...

Page 24: ...alltheway upexposingtheblade Insertwrench C as showninFig 10 03andgiveasharp hammerblow Hold wrench C Fig 10 03 unscrew and remove D Fig 10 04 locking the flanges and blade Pulloutflange E Fig 10 04andremovetheblade Checkifthemotorshaftandflangesarecleanandoilthemall beforefittingthenewblade In this process check the direction of rotation Tightenflange E Fig 10 04withscrew D Fig 10 04andlock itall...

Page 25: ...arrying out any parts substitution Weargloves Unscrewthetwo fasteningscrews andremove guard A Loosen the four motor screws B Pull out C and push the pulley in the direction of the arrow as far as belt D can be removed Insert the new belt stretching it with C until at point E there is a max of 5 mm play on the belt Tighten screws B again and put guard A on again A1 ...

Page 26: ... Insert the roll on the new cylinder or replace it if necessary 6 Placethenewcylinderinsideitssupportandlockwith handle C Fig 10 08 7 Connect the hoses to the union 8 Re connect the hose to the machine and take off the padlock 9 Test C A 10 7 CLEANING THE VICE CYLINDER STOP VALVE Fig 10 09 Removemetalring A withascrewdriver takeoutthestopvalvecap B takeoutthestopper C andcleanitbeing careful of th...

Page 27: ...57 SIKAPLUS GB 11 ELECTRICAL AND PNEUMATIC DIAGRAMS ...

Page 28: ...0 V ELECTRICALDIAGRAM 230 V VOLTAGE CHANGE WARNING BEFORE SETTING TOWORK ON THE MOTORTERMINAL BOARD IT IS COMPULSORYTO SWITCH OFF AND LOCK THE MAIN SWITCH WITH A PADLOCK MAINSWITCH lockablewithpadlock magneto thermic withreleasecoil ...

Page 29: ...irinflow 2 Airinflowfilter 3 BT 76701 Vices clamp release valve 4 BT 72304 Vices high lowpressurevalve 5 CA 70262 Viceshigh lowpressureselector 6 BT 71524 Economizer 7 Non returnsafety valve 8 Vicecylinder 9 Sprinkler 10 Cuttingoiltank 11 Non returnvalve ...

Page 30: ...on 4 Cutpush button 5 BT 76701 Safety cuttingblock 6 Cuttingoilcan 7 Nebulizernozzle 8 Flowadjustingvalve 9 Flowadjustingvalve 10 Headdownstrokecylinder 11 Headdownstrokespeedlimitswitch 12 Vices 13 Vices safety valve 14 CA 70262 High lowpressureselectorvalve 15 BT 71524 Economizer 16 BT 71606 Vices valve 17 Non returnvalve ...