FPG IN 4H08S, Product Manual

Page 1: ...Heated Cabinets Square Format ...

Page 2: ...Future Products Group Limited All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of Future Products Group Ltd ...

Page 3: ... Cabinets 8 Lighting 8 Controls 8 Switches 8 Heating Controller 8 Preparation 9 Shelf Location and Ticketing 9 Shelf Adjustment 9 Power Supply 9 Fumes and Odours 9 Load Cabinet 10 WARNING Aluminium Foil 10 Close all Doors 10 Turn on Lights 10 Door Opening 10 TROUBLE SHOOTING 11 CLEANING 12 Cautions 12 Power 12 Water 12 Exterior 12 Metal Surfaces 12 Glass 12 Sliding Doors 12 Interior 13 Cabinet Wel...

Page 4: ...ss 15 Fumes and Odours 15 SERVICING 16 Control Gear 16 Location 16 Lighting 16 Caution 16 Test Lighting Components 16 Access to LED Strips 16 LED Strip Replacement 16 Heating 17 Caution 17 Element Replacement 17 Test 17 Caution 17 Re assemble 17 Door Seals 18 Seal Replacement 18 Sliding Doors 18 Mains Lead 18 Lead Replacement 18 SPECIFICATIONS 19 Mechanical 19 Electrical 19 Compliance 20 Safety As...

Page 5: ... DIAGRAMS 21 Model IN 4H08S 21 Model IN 4H12S 21 Model IN 4H15S 22 SPARE PARTS 23 Cabinet Serial Number 23 Location of Glass Parts 24 MECHANICAL DRAWINGS 25 Dimensions 25 IN 4H08S 12S 15S Square Sliding front doors 25 IN 4H08S 12S 15S Square Fixed front glass 26 ...

Page 6: ...ow its recommendations The time taken will be well spent These instructions both general and technical tell you how to install operate and look after your inline food service cabinet so that you can receive the full benefits that this cabinet has to offer These instructions cannot however cover all eventualities If you are unsure of any aspect of the installation instructions or performance of you...

Page 7: ...amage or malfunction resulting from the use of non FPG supplied spare parts Specific Exclusions The following are specifically excluded from warranty Breakage of glass or plastic components or the replacement of LED lighting strips or gaskets Failure to re assemble the cabinet correctly after cleaning Fair wear and tear Assessment The liability under this warranty is dependent on an assessment by ...

Page 8: ...ch shelf as standard Controls HEATED CABINETS OPERATION Switches The control panel is located at the top of the cabinet back Rocker switches control the power supply and lights Heating Controller The cabinet will heat up when the main switch is turned on the temperature being regulated by the electronic controller The set temperature can be changed by holding down the left button and pressing the ...

Page 9: ...oors and the shelf trays Using two people one on each bracket lift the brackets straight up firmly and then pull the brackets forward to disengage them from the slots in the support posts Insert the brackets into their new position and push bracket down firmly The brackets may be positioned to give two different degrees of slope to the shelves Refit all shelf trays and doors N B Make sure brackets...

Page 10: ...Blockage of air vents may cause severe overheating of the cabinet base Close all Doors It is important to keep all cabinet doors closed If doors are not fully closed an even temperature will not be maintained within the cabinet Turn on Lights When ready for service turn on the cabinet lights Door Opening The cabinet is designed to maintain food at a temperature above 65 C The heating system is des...

Page 11: ...checked and replace fuse 5A Slow Blow Cabinet does not reach temperature One or more doors is open Close doors and re test temperature after thirty minutes Thermostat setting disturbed Re set thermostat and re test after thirty minutes Thermostat is faulty Have thermostat replaced An element is blown Have the element replaced Cabinet lights not working The light switch is OFF Turn light switch ON ...

Page 12: ...teel and aluminium surfaces will be damaged Glass All glass should be cleaned using a good quality glass cleaner and a clean cloth DO NOT use abrasive pads or cleaners because they will damage the surface of the glass Sliding Doors Sliding glass doors are located by plastic guides at the top and bottom The doors can be removed for cleaning by sliding the door to central position placing hands eith...

Page 13: ...should be cleaned with hot soapy water Do not use abrasive pads or cleaners e g Scotchbrite pads or Jif as these may damage surfaces Warning Dishwasher detergents will damage any anodised aluminium parts Routines HEATED CABINETS CLEANING Schedules To maintain optimum performance cleaning schedules must be regular and thorough Inspection As part of the cleaning routine the controls mechanical parts...

Page 14: ...ration Ensure the cabinet location and any bench cut outs are made to the precise measurements shown in the Mechanical Drawings Position the cabinet in its allocated working position Use a spirit level to ensure the cabinet is level from side to side and front to back If this is not carried out uneven temperature distribution could occur Cabinet Preparation Remove all tapes ties and packers used t...

Page 15: ...et is not connected by a plug and socket but is hard wired to the mains supply a means of isolation must be provided If a plug and socket are used they should still be accessible after the cabinet is installed Location HEATED CABINETS INSTALLATION Ventilation The heated cabinet is designed to meet the HACCP specification with free room air circulation Access Access to the back of the cabinet is re...

Page 16: ...e power supply is working If there is no dc voltage at the output the power supply should be replaced If there is a dc output the LED strip must be replaced Access to LED Strips The LED strips are protected with plastic covers These clip into grooves in the aluminium extrusion Remove the plastic cover to access the LED strip The top light assembly is similar to the shelf lights but the correct rep...

Page 17: ...ckets and withdraw it to reveal the connections Disconnect the old element connect the replacement taking care to replace and refit any insulation material Position the new element against the bulkhead clip it into the support brackets and replace the two fixing screws Test Turn the power on and test the heater operation If normal operation cannot be restored by replacing the element other circuit...

Page 18: ...oors Each sliding door has a seal between the door and the cabinet end panel The seal slides into a groove in the door extrusion and can be withdrawn and replaced if damaged A centre seal is fitted between the inner and outer doors The Qlon seal is located in a slot in the aluminium extrusion and can be replaced if damaged Mains Lead HEATED CABINETS SERVICING Lead Replacement If damaged the mains ...

Page 19: ...lazed Glass Type ends Double glazed Double glazed Double glazed Front Doors Sliding or Fixed options Sliding or Fixed options Sliding or Fixed options Number of Shelves Three plus base Three plus base Three plus base Shelf Display Area curved square 0 8 m2 1 0 m2 plus base 0 4 m2 1 2 m2 1 5 m2 plus base 0 6 m2 1 6 m2 2 0 m2 plus base 0 8 m2 Climatic Class IP Cabinets are tested under Climate Class...

Page 20: ...quirements AS NZS 3820 and AS NZS 4417 Please contact FPG to discuss your requirements for meeting country specific standards Operational Safety This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely Young children should be supervised to ensure that they do not ...

Page 21: ...IN 4H 08S 12S 15S 21 Future Products Group ELECTRICAL CIRCUIT DIAGRAMS Model IN 4H08S Inline 4000 Series 800mm Heated Cabinet Model IN 4H12S Inline 4000 Series 1200mm Heated Cabinet ...

Page 22: ...Part No 26124 Rev G September 2018 22 Inline 4000 Series Cabinets ELECTRICAL CIRCUIT DIAGRAMS Continued Model IN 4H15S Inline 4000 Series 1500mm Heated Cabinet ...

Page 23: ...robe 3m for LAE LTR 5CSRE Thermostat 21620 Fuse Link 5A 250V Slow Blow 13330 24V 60W LED power supply 21613 36V 100W LED power supply 25922 24V 12W Fan power supply 25184 LED Driver 700mA 25762 Ant surge Thermistor 10 Ohm 3A 22354 Polycarbonate Light Cover 1120mm 18113 Polycarbonate Light Cover 720mm 18114 Top Light Replacement Kit for 4H08 69871 Shelf Light Replacement Kit for 4H08 69839 Top Ligh...

Page 24: ...51 4K 800 Heated SG Front Square Flat Inner Slider Door 72633 4K 800 Heated SG Front Square Flat Outer Slider Door 72634 4K 1200 Heated Front Square SG Flat Inner Slider Door 73620 4K 1200 Heated Front Square SG Flat Outer Slider Door 73621 4K 1500 Heated Front Square SG Flat Inner Slider Door 73608 4K 1500 Heated Front Square SG Flat Outer Slider Door 73609 4K 800 Heated SG Square Fixed Front Gla...

Page 25: ...IN 4H 08S 12S 15S 25 Future Products Group MECHANICAL DRAWINGS Dimensions HEATED CABINETS MECHANICAL DRAWINGS IN 4H08S 12S 15S Square Sliding front doors ...

Page 26: ...Part No 26124 Rev G September 2018 26 Inline 4000 Series Cabinets Dimensions cont HEATED CABINETS MECHANICAL DRAWINGS IN 4H08S 12S 15S Square Fixed front glass ...

Page 27: ...IN 4H 08S 12S 15S 27 Future Products Group ...

Page 28: ... to change specifications and design without notice AUSTRALIA E ausales fpgworld com T 1800 813 745 CHINA ASIA E asales fpgworld com T 86 21 3351 3390 EUROPE E eusales fpgworld com T 31 6 5253 4769 INDIA E insales fpgworld com T 91 98 1020 5058 INDONESIA E idsales fpgworld com T 62 811 152 7288 UAE E info sparrow international com T 971 4 340 4795 NEW ZEALAND E nzsales fpgworld com T 0800 367 374 ...