Fuel FT96-Y96, Service Manual

Page 1: ...F FT T9 96 6 Y Y7 76 6 T Tr re ea ad dm mi il ll l S Se er rv vi ic ce e M Ma an nu ua al l All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 2: ...WARNING ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT All manuals and user guides at all guides com...

Page 3: ...GENERAL INFORMATION 5 1 Console 5 2 Main controller 5 3 Treadmill motor 5 4 Incline motor 5 Operation 7 A WINDOW DISPLAY MODE 7 1 OFF Mode 7 2 READY Mode 7 3 RUN Mode 7 B FUNCTION 8 1 SPEED 8 2 Incli...

Page 4: ...s 2 2 3 controller debugging form 22 Diagrams and Schematics 23 APPENDIX A 28 1 TREADBELT ADJUSTMENT 28 APPENDIX B 30 1 TREADMILL LUBRICATION 30 APPENDIX C 31 1 RESET SWITCH RESETTING 31 APPENDIX D 32...

Page 5: ...nical Layout 23 Figure 4 Main Controller information voltages 25 Figure 5 Function JK1 connector on Main Controller 25 Figure 6 Wiring Diagram 26 Figure 7 Schematic Diagram 27 Figure 8 If Treadbelt sl...

Page 6: ...to activate all functions b Console Interface that controls all functions of the treadmill c Main controller A circuit board that incorporates the DC power supply and takes input from the console and...

Page 7: ...treadmill motor will turn clockwise d If there is DC voltage on the Black wire M the treadmill motor will turn counter clockwise e The higher the voltage the faster the motor turns f The green wire is...

Page 8: ...S Se er rv vi ic ce e M Ma an nu ua al l D De es sc cr ri ip pt ti io on n D De es sc cr ri ip pt ti io on n 6 6 Figure 1 Operational Flowchart All manuals and user guides at all guides com...

Page 9: ...nd LCD windows will display Please install safety key to start 2 READY MODE a When the treadmill is ON and SAFETY KEY is inserted in console b Press START button to start treadmill on P0 Manual Mode c...

Page 10: ...0 to 999 c WORK range is 0 to 15 d INCLINE preset value is 0 to 15 e Press UP or DOWN to adjust incline each increment and decrement is 1 3 TIME a TIME is either COUNT UP or COUNT DOWN System preset i...

Page 11: ...999 9 d COUNT DOWN setup range is 0 10 to 99 90 6 CALORIES a Displays the cumulative calories burned at anygiven time during your workout b DISPLAY range is 0 0 to 999 0 c WORK range is 0 0 to 999 0...

Page 12: ...to set up parameters e SELECT button Non function f PROGRAM UP DOWN button Press PROGRAM UP DOWN button to select program P1 H2 g FAST button If user doesn t enter a setting then this button is non fu...

Page 13: ...en speed increases to MAX SPEED quickly h SLOW button Press the button to decrease your speed and each decrease is 0 1kph If button is pressed continuously then speed decreases to MIN SPEED quickly i...

Page 14: ...ize Press UP or DOWN button to adjust Message window to 2 3 Press the ENTER button to the next step f Set Min speed Press FAST or SLOW button to adjust Message window to 0 6 Press the ENTER button to...

Page 15: ...UG THE TREADMILL FROM THE ELECTRICAL OUTLET BEFORE SERVICING THE UNIT 1 GENERAL a Do a visual check of all wiring and connections looking for chafed wires or lose connections b Make sure any wiring is...

Page 16: ...nit 3 Check the voltage of outlet 4 Replace power cord 5 Replace power cord 6 Check if wire is disconnected connect it again 7 Press the small red button to return to original status 8 Replace breaker...

Page 17: ...n 2 Replace controller or MOSFET IRFP 250 and add the Silicone Heat Sink Paste suitably 3 Replace motor or check the wire and connector if it was broken 4 Turn off the AC switch and turn on power agai...

Page 18: ...ntroller is broken 7 Motor is broken 8 Console is broken 1 Turn off power and reset the treadmill 2 Plug wires again 3 Plug the wire again on controller connector and console 4 Replace with new wires...

Page 19: ...brated 1 Calibrate the console The speed of the belt doesn t match console display 1 Console is not calibrated 1 Calibrate the console The incline position doesn t match console 1 Console is not calib...

Page 20: ...Replace with new receiver After pressing START button the treadmill stop immediately Controller was broken Replace with new controller and calibrate it FAST SLOW button of SPEED ADJUSTMENT SWITCH can...

Page 21: ...st can press DOWN can t press UP 1 The connector of INCLINE CABLE UPPER and CONSOLE not connected properly 2 The connector of INCLINE CABLE UPPER and INCLINE ADJUSTMENT SWITCH W CABLE not connected pr...

Page 22: ...st belt not worn properly 2 Distance is too far and exceeds range of receiver 3 Chest belt battery is weak or dead 1 Check chest belt has proper contact with skin and is oriented correctly 2 User ches...

Page 23: ...or bearings on motor 2 Front roller bearings are defective 3 Drive belt is misadjusted too tight or too loose 1 Replace with new motor 2 Replace with new front roller 3 Adjust motor position Noise in...

Page 24: ...tor exceed 23A the LCD will turn on If LIMIT light is bright for 3 to 5 seconds the S_D light will turn on Loading is too high on belt Operation is not correct motor lock Check mechanical drive system...

Page 25: ...g gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 23 3 DIAGRAMS AND SCHEMATICS Figure 2 Console Layout Figure 3 Mechanical La...

Page 26: ...a an nu ua al l D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 24 4 All manuals and user guides at all guides com...

Page 27: ...ms s a an nd d S Sc ch he em ma at ti ic cs s D Di ia ag gr ra am ms s a an nd d S Sc ch he em ma at ti ic cs s 2 25 5 Figure 4 Main Controller information voltages Figure 5 Function JK1 connector on...

Page 28: ...UTER CABLE LOWER SENSOR W WIRE JK1 BLACK WIRE 200mm MOTOR COMPUTER CABLE MIDDLE COMPUTER CABLE UPPER 12 PIN 800mm 12 PIN 1100 mm INCLINE UP DOWN 3 PIN INCLINE COMPUTER CABLE WHITE WIRE BLACK WIRE RED...

Page 29: ...1 1 2 J K 3 S P E E DS E N O R S P E E D 1 S P E E D 2 R 1 4 2 2 1 W Q 3 B C 6 3 8 Q 2 B C 6 3 7 R 1 0 2 2 K R 8 1 K V C C 1 2 V R 5 1 5 0 K R 1 1 0 0 C 1 0 1 u f 2 7 5 V A C M O T _ D R V L E D 1 2...

Page 30: ...too loose Tighten both rear roller adjusting bolts 1 4 turn clockwise using allen wrench 1 4 TURN Figure 9 If tread belt shifts too far to the Right a Set the treadmill speed to 3 5 mph 5 6 km b Tigh...

Page 31: ...bolt a 1 4 turn clockwise using allen wrench c Wait 15 seconds if no change turn the right adjusting bolt a 1 4 turn counter clockwise using allen wrench e Repeat steps b and c until belt is centered...

Page 32: ...is dry to the touch apply one packet of lubricant HOW TO APPLY LUBRICANT 1 Lift one side of treadbelt 2 Pour one half of the lubricant bottle under the center of the treadbelt on the top surface of th...

Page 33: ...ure 11 Resetting Reset switch 1 RESET SWITCH RESETTING a If the red button of reset switch is tripped it will protrude out from the face of the switch b Press in the red button of the switch c If the...

Page 34: ...REPLACEMENT If your treadmill loses power or will not start check the fuse located on the motor controller DANGER Turn the power switch off and unplug the treadmill to reduce the risk of an electric...

Page 35: ...sor and magnet may be misaligned Follow these steps to check and realign Remove the motor cover Check the spacing and alignment between the magnet on the right side of the front roller and the speed s...