Fujitsu PRIMERGY Econel 230R S1, Service Supplement Manual

Page 1: ...PRIMERGY RX330 S1 Server Service Supplement Edition May 2007 ...

Page 2: ...a consistently high quality standard and user friendliness this documentation was created to meet the regulations of a quality management system which complies with the requirements of the standard DIN EN ISO 9001 2000 cognitas Gesellschaft für Technik Dokumentation mbH www cognitas de Copyright and Trademarks Copyright 2007 Fujitsu Siemens Computers GmbH All rights reserved Delivery subject to av...

Page 3: ...4 3 Replacing the USB module 22 4 4 Replacing the safety switch 25 4 5 Replacing the IDtemp board 27 4 6 Replacing the power backplane 28 4 7 Replacing the system fans 31 4 8 Replacing the SAS SATA backplane 32 4 9 Replacing the processor 38 4 10 Replacing the system board 42 5 Appendix 45 5 1 Board layout 45 5 1 1 Front panel module 45 5 1 2 USB module 46 5 1 3 IDtemp board 46 5 1 4 SAS SATA back...

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Page 5: ... in the Operating Manual the Options Guide and the Technical Manual of the system board The activities described in this manual may only be performed by service personnel Service DVD Service partners of Fujitsu Siemens can order a Service DVD PRIMERGY On the DVD the following manuals are available in pdf format The Safety notes and other important information manual The Operating Manual for PRIMER...

Page 6: ...of all hot plug components Hot plug power supply units Hot plug hard disk modules Information about the system board Features of the system board Board layout Jumper settings Replacing the battery Technical Manual Extensions and upgrades I For some components only the installation routine is described in the Options Guide Removing this components proceed in reverse order Installing a second proces...

Page 7: ...g the system board Service Supplement Board layout BIOS setup BIOS Setup Text in italics indicates commands menu items or software programs Quotation marks indicate names of chapters and terms that are being emphasized Ê describes activities that must be performed in the order shown V CAUTION pay particular attention to texts marked with this symbol Failure to observe this warning may endanger you...

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Page 9: ...definitely need the Operating Manual for the server the Options Guide for the server and the Technical Manual for the system board Ê Shut down the server correctly switch it off pull out the power plug and open the server as described in the chapter Replacement routines on page 17 et seqq Ê Replace the defective component as described in the relevant chapter Ê Close the server 1 Ê Connect the cabl...

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Page 11: ...utside of the machine Wait until the device has acclimatized to room temperature and is absolutely dry before starting it up Material damage may be caused to the device if this requirement is not observed Transport the device only in the original packaging or in packaging that protects it from knocks and jolts Installation and operation V CAUTION If the device is integrated in an installation that...

Page 12: ...equirements apply in accordance with the standards EN 50173 and EN 50174 1 2 As minimum requirement the use of a protected LAN line of category 5 for 10 100 MBps Ethernet and or of category 5e for Gigabit Ethernet is considered The requirements of the specification ISO IEC 11801 are to be considered Route the cables in such a way that they do not form a potential hazard and that they cannot be dam...

Page 13: ...llation or replacement of system expansions You may only set those resolutions and refresh rates specified in the operating manual of the monitor Otherwise you may damage your monitor Batteries V CAUTION Incorrect replacement of batteries may lead to a risk of explosion The batteries may only be replaced with identical batteries or with a type recommended by the manufacturer see the Technical Manu...

Page 14: ...VD for damage cracks breakages etc before inserting it in the drive Note that any additional labels applied may change the mechanical properties of a CD DVD and cause imbalance Damaged and imbalanced CDs DVDs can break at high drive speeds data loss Under certain circumstances sharp CD DVD fragments can pierce the cover of the CD DVD drive equipment damage and can fly out of the device danger of i...

Page 15: ...ESD are marked with the following label Figure 1 ESD label When you handle components fitted with ESDs you must observe the following points under all circumstances Remove the power plug from the power socket before inserting or removing components containing ESDs You must always discharge yourself of static charges e g by touching a grounded object before working The equipment and tools you use m...

Page 16: ...ent RX330 S1 Safety notes Place all components on a static safe base I You will find a detailed description for handling ESD components in the relevant European or international standards DIN EN 61340 5 1 ANSI ESD S20 20 ...

Page 17: ...ectors out of the safety sockets Ê Disconnect all cables on the rear of the server Ê Loosen the two knurled screws and pull the server as far as possible out of the rack Depending on how accessible the server is in the rack cabinet it can make sense to remove it from the cabinet You will find a detailed description in the Options Guide or the Operating Manual Ê Unlock the top cover by removing the...

Page 18: ...18 Service Supplement RX330 S1 Preparation Replacement routines Removing the air duct Figure 2 Removing the air duct Ê Take out the air duct ...

Page 19: ...placing the front panel module 4 2 Replacing the front panel module Ê Open the server as described in the section Preparation on page 17 Figure 3 Removing the screw Ê Remove the screw see the arrow Ê Open the cable clamps to untighten the front panel cable ...

Page 20: ... module Replacement routines Figure 4 Pushing out the front panel module Ê Push the front panel module out of the housing about one centimeter using a screws driver Figure 5 Pulling out the front panel module Ê Pull the front panel module out of the housing ...

Page 21: ...om the front panel module Ê Connect the front panel cable to the new front panel module Ê Push the front panel module into the housing Take notice of the front panel cable Ê Fasten the front panel board with the screw Ê Route the front panel cable in the cable clamps again Ê Close the server and connect all power plugs for a detailed description see the Options Guide ...

Page 22: ...utines 4 3 Replacing the USB module Ê Open the server as described in the section Preparation on page 17 Figure 7 Removing the screw Ê Remove the screw see the arrow Figure 8 Pushing the USB module Ê Push the USB module a little bit in direction of the server s rear side ...

Page 23: ...ement 23 Replacement routines Replacing the USB module Figure 9 Lifting the USB module Ê Lift the USB module a little bit at the front side Figure 10 Pulling out the USB module Ê Pull out the USB module for a few centimeters ...

Page 24: ...SB cable Ê Disconnect the USB cable from the USB module Ê Connect the USB cable to the new USB module Ê Insert the USB module Ê Push the USB module in direction of the server s front and fasten it with the screw Ê Close the server and connect all power plugs for a detailed description see the Options Guide ...

Page 25: ...he server as described in the section Preparation on page 17 Ê Remove the air duct as described in the section Preparation on page 17 Figure 12 Removing the cable Ê Remove the cable from the connector J22 see the arrow on the system board Ê Push the hooks see the circles of the safety switch together until they disengage ...

Page 26: ...Release the safety switch sideward from the pin and remove the safety switch Ê Position the new safety switch on the pin Ê Push down the safety switch until the hooks engage Ê Plug the cable on the connector J22 on the system board Ê Reinstall the air duct Ê Close the server and connect all power plugs for a detailed description see the Options Guide ...

Page 27: ...ard with the screw Ê Plug the cable Ê Close the server and connect all power plugs for a detailed description see the Options Guide V CAUTION After installing the new IDtemp board it is necessary to program the ChassisID prom with the help of the ChassisIDProm Tool to enable ServerView and ServerStart to identify the system You will find the tool on the ServerSupport CD and or it can be downloaded...

Page 28: ...ed in the section Preparation on page 17 Ê Remove the air duct as described in the section Preparation on page 17 Ê Remove the hot plug power supply units as described in the Operating Manual Figure 15 Loosening the screws Ê Loosen the two screws see the circles at the rear side of the power supply cage Ê Push the power supply cage in direction of the server s front side until the bolts on the bot...

Page 29: ... plans in the Options Guide Figure 16 Removing the power supply cage Ê Take out the power supply cage upward Ê Pull the two long cable harnesses out of the recess in the housing Ê Thread the two long cable harnesses of the new power supply cage through the recess in the housing The short cable harness fits in the upper recess see the circle see also figure 15 on page 28 ...

Page 30: ...e in direction of the server s rear side until the bolts on the bottom side of the power supply cage engage in the housing Ê Fasten the power supply cage with the two screws see also figure 15 on page 28 Ê Connect all power supply cables to the system board and the drives see the cabling plans in the Options Guide Ê Reinstall the air duct Ê Install the hot plug power supply units as described in t...

Page 31: ...oving the system fan Ê Remove the system fan cable of the defective system fan from the corre sponding adapter connector see the circle Ê Push the locking bar in direction of the arrow and remove the system fan by pulling upward Ê Insert the new system fan Push it down until it engages Make sure that the cable has been routed in the right way Ê Plug the system fan cable on the adapter connector Ê ...

Page 32: ...tion on page 17 Ê Remove the hot plug hard disk modules at the left or right side for a description see the Operating Manual V CAUTION Check if all hard disk modules are uniquely identified so that you can reinsert them into their original bays Ê Remove all cables from the SAS SATA backplane Figure 20 Unlocking the backplane holder Ê Push down the green locks to unlock the backplane holder and pul...

Page 33: ...kplane Figure 21 Inserting the SAS SATA backplane Ê Insert the new SAS SATA backplane and fold it in direction of the hard disk bays Figure 22 Pushing the SAS SATA backplane as far as it will go Ê Push the SAS SATA backplane as far as it will go in direction of the hard disk bays ...

Page 34: ...tines Figure 23 Inserting the backplane holder Ê Insert the backplane holder between the SAS SATA backplane and guidances on the chassis bottom Figure 24 Engaging the backplane holder Ê Insert the backplane holder between the SAS SATA backplane and guidances on the chassis bottom ...

Page 35: ...AS SATA backplane Figure 25 Connecting the I2C cable Ê Connect the plug of the signaling cable to the SAS SATA backplane pins J504 backplane in photo second backplane part number of the cable A3C40085681 A3C40085657 cable length 380 mm 730 mm plug system board J51 J49 ...

Page 36: ...26 Connecting the SATA cables Ê Connect the plugs of the three SATA cables to the SAS SATA backplane backplane in photo second backplane color of the backplane plug color of the SATA plug color of the SATA plug orange orange SAS1 orange SAS4 blue blue SAS2 blue SAS5 black black SAS3 black SAS6 ...

Page 37: ...nes Replacing the SAS SATA backplane Figure 27 Connecting the IDtemp cable Ê Connect the plug of the IDtemp cable to the SAS SATA backplane pins J505 Figure 28 Connecting the power cable Ê Connect the plug of the power cable to the SAS SATA backplane ...

Page 38: ...e to electrostatic discharges and therefore must always be handled with care After a processor has been removed from its protective sleeve or from its socket place it with its smooth side down on a non conducting antistatic surface Never push a processor over a surface Ê Open the server as described in the section Preparation on page 17 Ê Remove the air duct as described in the section Preparation...

Page 39: ...hooking the clamp at the left side Ê Unhook the clamp on the distance holder at the left side Figure 31 Unhooking the clamp at the right side Ê Unhook the clamp on the distance holder at the right side and take it out Ê Loosen the heat sink by turning it back and forth and then lift it out ...

Page 40: ...Ê Clean the underside of the heat sink using a lint free cloth Figure 32 Unhooking the socket lever Ê Press down the socket lever see the arrow and unhook it Figure 33 Removing the processor Ê Fold up the processor holder Ê Lift the installed processor carefully out of the socket Ê Remove the protective cap from the bottom side of the new processor ...

Page 41: ...he processor into place in the socket by placing the socket lever in its original position Ê Apply a small amount of thermal paste to the upper side of the new processor Ê Ensure a thin and even distribution of the thermal paste Figure 34 Installing the heat sink Ê Place the heat sink onto the processor socket as shown in the figure Otherwise it is not possible to insert the air duct in the right ...

Page 42: ... part numbers S26361 D2440 A10x RX330 S1 and S26361 D2440 A11x Econel 230R S1 Ê Open the server as described in the section Preparation on page 17 Ê Remove all external cables Ê Remove the riser card holder with the installed controllers for a description see the Options Guide Ê Remove the processor for a description see the section Replacing the processor on page 38 Ê Remove the memory modules fo...

Page 43: ...on the new system board for a description see the Technical Manual of the system board Ê Insert the system board by holding it at a slight angle V CAUTION Never remove the system board by grabbing the fixed heat sinks Be careful not to damage the EMI springs these are required for the system to comply with applicable EMC regulations and satisfy cooling requirements and fire protection measures Ê L...

Page 44: ...er card holder in its former slot for a description see the Options Guide If controllers have been installed connect their cables Ê Close the server and connect all power plugs for a detailed description see the Options Guide Ê Connect all external cables V CAUTION After installing the new system board it is necessary to update the BIOS to ensure proper operation for a description see the BIOS Man...

Page 45: ... Supplement 45 5 Appendix 5 1 Board layout I The board layout of the system board is described in the Technical Manual of the system board D2440 5 1 1 Front panel module Part number SNP A3C40085845 1 Connector cable 1 ...

Page 46: ...46 Service Supplement RX330 S1 Board layout Appendix 5 1 2 USB module Part number SNP A3C40085524 5 1 3 IDtemp board Part number SNP A3C40070714 1 Connector cable 1 Connector cable 1 1 ...

Page 47: ...SATA backplane Part number S26361 D2441 A10 1 Connector SATA cable for hard disk 2 Connector SATA cable for hard disk 3 Connector power cable 4 Connector SATA cable for hard disk 5 Connector IDtemp cable pins J505 6 Connector signalling cable pins J504 6 4 3 2 1 5 ...

Page 48: ...48 Service Supplement RX330 S1 Board layout Appendix 5 1 5 Riser cards Riser card 1 Part number S26361 E397 A10 1 PCI Express x8 slot 2 PCI X 66 MHz slot 3 PCI X 66 MHz slot inclusive ZCR option 1 2 3 ...

Page 49: ...RX330 S1 Service Supplement 49 Appendix Board layout Riser card 2 Part number S26361 E398 A10 1 PCI Express x8 slot 2 PCI Express x4 slot 3 PCI X 66 MHz slot inclusive ZCR option 1 2 3 ...

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Page 51: ...Dtemp board 27 46 L light emitting diode LED 15 lithium battery 13 M meaning of the symbols 7 N notational conventions 7 note about the laser 15 P power backplane 28 processor 38 R riser card 1 48 riser card 2 49 S safety switch 25 SAS SATA backplane 32 47 system board 42 system fans 31 T target group 5 U USB module 22 46 ...

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Page 53: ...tsu com Copyright Fujitsu Technology Solutions 2009 Hinweise zum vorliegenden Dokument Zum 1 April 2009 ist Fujitsu Siemens Computers in den alleinigen Besitz von Fujitsu übergegangen Diese neue Tochtergesellschaft von Fujitsu trägt seit dem den Namen Fujitsu Technology Solutions Das vorliegende Dokument aus dem Dokumentenarchiv bezieht sich auf eine bereits vor längerer Zeit freigegebene oder nic...