G.B.C PIPE 8, Instruction Manual

Page 1: ...INSTRUCTION MANUAL PIPE 8 Versione 02 2017 G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 ...

Page 2: ...ago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 INDEX Intended Use Of The Machine 3 Technical Data 4 Machine Standard Equipment 5 Safety Prescriptions and Acoustic Emissions 6 Transport recommendations 6 Machine Stability 7 Workplace 7 Emergency Stop Installation Exemption 7 Machine Setup and Instructions 8 Ordinary maintenance 16 Troubleshooting 17 ...

Page 3: ...ement procedures in compliance with the quality system regulations UNI EN ISO 9001 SGS ITALIA S R L N IT 96 088 1996 This Manual is supplied together with the machine it makes reference to The customer may apply for further copies to G B C Industrial Tools S p a Our company owns the copyright of this docu ment and any partial or complete copy or distribution to natural persons or to corporate bodi...

Page 4: ...ols S p A and MSS obligations will cover the defect resolution the gen eral maintenance and the inspection of the parts subject of the claim only The component replacement is at G B C Industrial Tools S p A discretion only The shipmen to costs from and to the MSS as well as the direct and indirect costs rising from repair of the prod uct are at user s charge Any warranty re pair or extraordinary r...

Page 5: ...sed for cutting pipes with small diameters which are workable with this unit The pipe is loaded in the machine and locked in the jaw vice The cut is performed by circular milling tools having different thickness depending by the material the pipes are made of INTENDED USE OF THE MACHINE THE MACHINE SHOULD BE OPERATED ONLY BY SPECIALIZED OPERATORS WHO HAVE BEEN DULY TRAINED ON THE UNIT FOLLOWING TO...

Page 6: ... Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 TECHNICAL DATA ELETTRICA Locking Range mm 80 230 Pipe Thickness Mm 2 10 Idle Speed gg min 170 300 Electric Motor Power Hp W 2200 Tension Volt 110 230 Frequency Hz 50 60 Max Acoustic Emission Db 75 Machine Weight Kg 130 435 690 890 ...

Page 7: ... 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 MACHINE STANDARD EQUIPMENT The machine is supplied with N 3 Blades Brusch and Lubricating Oil 20 22mm Fork Wrench 17mm Double Ended Hexagonal Tubular Socket Wrench Wooden Case Instruction Manual and Drawings PIPE8 Machine Equipment Wooden Case Instruction Manual and Drawings ...

Page 8: ...tions and all the instructions and that they are qualified to operate the unit Strictly attain to the indications given by the international symbols applies on the ma chine and or on its case Do not perform any maintenance operation when the machine is plugged to the power supply Before every use ensure the power supply connections to be conform to the specs given by our manual The authorized oper...

Page 9: ...ensions mm 1250x900x6 75 Shipping Weight kg 212 NOTE Under 25 Kgs no lifting machines are required 1 Always wear gloves and goggles during every operation 2 Any adjustment or inspection of the machine shall be done with the unit unplugged from the power source 3 The Use and Maintenance Manual as well as the drawings will always supply quick and adequate explanations Using properly the safety gear ...

Page 10: ... the mass of the machine no particular problem has been detected in regard to the operator safety By always using both hands for operating the machine the operator is unable to reach the bevelling tools as the unit would suddenly stop motor brake As provided for the paragraph 1 2 4 3 of the attachment 1 of the Machinery Directive portable machines are exempt to have this feature MACHINE STABILITY ...

Page 11: ... Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 MACHINE SETUP After the machine has been removed from its packing position it on top of a workbench as shown in the picture Once found a satisfactory position fix the unit in place with N 4 M16 nuts with suitable length not included ...

Page 12: ... G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Unscrew the locking nut with a counter clockwise movement using the wrench supplied with the machine Rotate the protection as shown in the picture Preparation of the machine ...

Page 13: ...1 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Install the blade suitable for the job making sure it is well greases for a better grip paying attention to the direction of the cutting teeth which must be exaclty as shoown in the above picture Once the blade is installed fasten the bolt with the wrench rotating clockwise ...

Page 14: ...Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 By rotating the hand wheel position the machine in correspondence of the desired diameter of the pipe to be worked in a scale value included between 80 and 230mm The gauge applied on the side of the machine will grant you the maximum accuracy ...

Page 15: ...154 Fax 39 030 73 56 629 Rotate the hand wheel counter clockwise and pull down the front A wedge of reference in support of the pipe up to the size of the cut desired Next lock the tube at the point of cutting tightening at the bottom t he clamp screw with the supplied key B Finally bring the front wheel at the top and tighten it in a clockwise direction by put ting in safety position the wedge re...

Page 16: ...46 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Before starting the machine apply some lubricating oil on the milling tool with the brush supplied but do not exceed with it Start the machine with the red button on the side of the motor THE BUTTON WILL REMAIN IN ON POSITION UNTIL IT IS MANUALLY SWIT CHED ON THE OFF POSITION ATTENTION ON ...

Page 17: ...ettiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Using the wheel to start the cut by rotating very slowly in a clockwise direction see figure until processing is completed ...

Page 18: ... G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 The blade speed can be adjusted in function of the type of material and the thick ness of the pipe by rotating the speed regulator knob located on the lower part of the motor ...

Page 19: ...030 73 56 629 PREPARING THE MACHINE FOR USE MANUAL ROTATION To exclude the flyer and use the manual rotation of the machine pull the knob out wards see figure until the flyer shaft is engaged in its seat Now the cutting operation can begin Start the machine and using the handles loca ted on the motor start the cut by slowly rotating in a clockwise direction Once you have completed the full rotatio...

Page 20: ...C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 To reactivate the hand wheel rotation you will have to push the pin A in the direction pointed by the arrow as shown in the above picture and at the same time push the know inward A B ...

Page 21: ... S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Esecuzione smusso Inserire fresa da smusso prestando attenzione che la parte inclinata sia rivolta verso l interno della macchina Inserita la fresa avvitare in senso orario il dado di bloccaggio serrandolo fino in fondo ...

Page 22: ...Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 By rotating the hand wheel position the machine in correspondence of the desired diameter of the pipe to be worked in a scale value included between 13 and 115mm The gauge applied on the side of the machine will grant you the maximum accuracy ...

Page 23: ...Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Rotate the hand wheel counter clockwise and pull down the front A wedge of reference in support of the pipe up to the size of the cut desired Next lock the tube at the point of cutting tightening at the bottom t he clamp screw with the supplied key B Finally bring the front wheel at the top and tighten it in a clockwise direction by put A B ...

Page 24: ...46 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Before starting the machine apply some lubricating oil on the milling tool with the brush supplied but do not exceed with it Start the machine with the red button on the side of the motor THE BUTTON WILL REMAIN IN ON POSITION UNTIL IT IS MANUALLY SWIT CHED ON THE OFF POSITION ATTENTION ON ...

Page 25: ...ettiva macchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Using the wheel to start the cut by rotating very slowly in a clockwise direction see figure until processing is completed ...

Page 26: ...dro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Bloccare il corpo fresa avvitando in senso orario il grano con la chiave in dotazione Eseguire 1 giro e 1 4 per completare lo smusso Se ritenete che la finitura della superficie non è soddisfacente eseguire un ulteriore giro completo della macchina ...

Page 27: ...acchine 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Bring the machine in the initial position and loose the grub screw Ensure the machine is in the correct position before starting a new cut ...

Page 28: ... machines Ensure the filter lubricator is mounted the nearest possible to the machine Perform a compressed air periodical cleaning on the threaded part of the guiding shaft and in the rear part of the machine Always ensure that the seats of the tools on the chuck are clean Every 20 30 hours ensure the security valve has no air leaks Ensure no air leaks are present on the air supply system nearby t...

Page 29: ...25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 The machine does not run Check the power supply is connected and suitable in regard to the motor power consumption The machine does not cut Check the conditions of the cutting blade and ensure the pipe you are trying to cut does not require special tools to be worked TROUBLESHOOTING ...