G-Power America GN10000DEW, Owner'S Manual

Page 1: ...We Power Your World Owner s Manual of Generator for GN10000DEW Green Power America LLC...

Page 2: ...ication is necessary You can register your product in one of two ways as follows Option 1 Go to the Green Power America website at www green poweramerica com service and follow the instructions to reg...

Page 3: ...ntenance and Storage 23 General Parts Listing 34 WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MUANUAL BEFORE OPERATING FAILURE TO COMPLY WITH I INSTRUCTIONS IN THIS MANUAL COULD RESULT I...

Page 4: ...ill be free during this period One 1 Year Limited Warranty Apply to GPD1500 GN1750D For household use only from the original date of purchase the warranty is clocked and the parts will be free in the...

Page 5: ...the return for refund Consumer will pay the return freight and 15 of the retail price excluding tax for re stock fee The consumer should contact the retailer with GPA s RGA and will get remaining amou...

Page 6: ...any loss of time freight or any incidental or consequential claim by anyone due to using this generator THIS WARRANTY AND THE ATTACHED U S EPA CARB and or EC EMISSION CONTROL SYSTEM WARRANTIES IF APPL...

Page 7: ...8 750 Outlet Two 120V 20A NEMA 5 20R One 120V 240V 30A NEMA L14 30R One 120V 240V 50A NEMA 14 50R DC electrical Outlet 12V 8 3A Gasoline engine Type 4 cycle OHV air cooled recoil start Displacement 4...

Page 8: ...ions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBIL...

Page 9: ...These openings can pull in generator exhaust Even when you use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel...

Page 10: ...ur after repeated failed start attempts valve testing or hot engine shutdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart th...

Page 11: ...polarized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact...

Page 12: ...he electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clea...

Page 13: ...not turn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disc...

Page 14: ...nce instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOS...

Page 15: ...l length of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting th...

Page 16: ...es safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maint...

Page 17: ...e sure to use only UL approved cords having the correct gauge and length according to the following table Nameplate Amps full load Cord Lengths 0 ft 50 ft 50 ft 100 ft 100 ft 150 ft 150 ft 200 ft 0 5...

Page 18: ...ith 1 6AH respectively First Connect the wires to the electrical motor positive electrode and battery positive electrode electrical motor negative and battery negative electrode respectively During co...

Page 19: ...the inventory list below Loose Parts Wheel kit and handle Check all loose parts against the following list Contact your dealer toll free at 888 834 4218 if any of the parts listed below is are not fou...

Page 20: ...IFTING OR HOISTING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoor...

Page 21: ...frame to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG g...

Page 22: ...ating counterclockwise 4 Slowly add gasoline into the fuel tank Be very careful not to overfill the tank The gasoline level should NOT be higher than the filler neck 5 Screw up the tank cap until you...

Page 23: ...tank valve is in the off position Make sure the fuel selector switch on the generator control panel is pointing downward to Propane pic 1 Remove the plastic cover on the generator propane inlet valve...

Page 24: ...1 If you don t plan to use propane close the propane tank or disconnect the generator with propane tank 2 The engine might run roughly for few second until the gasoline in the carburetor is used up w...

Page 25: ...SOLINE a Move the fuel shut off valve to the ON position b Turn fuel selector knob to GASOLINE Fuel Shut Off ON FOR LPG PROPANE a Make sure the LPG hose is safely secured from the generator to the tan...

Page 26: ...THE GENERATOR Normal Operation During normal operation use the following steps to stop your generator 1 Remove all appliances from the control receptacles 2 Allow the generator to run at no load to r...

Page 27: ...OVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT GREEN POWER LLC IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator...

Page 28: ...exceeds the generator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12 VDC powered tool or equ...

Page 29: ...around the spark plug base 3 Use a spark plug wrench to remove the spark plug 4 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brus...

Page 30: ...generator in good operating condition WARNING Exhaust gas contains poisonous carbon monoxide Shut off the engine before performing any maintenance If the engine must be run make sure the areas is well...

Page 31: ...or explosion Use only soapy water or nonflammable solvent NOTE Never run the generator without the air cleaner Rapid engine wear will result 1 Unsnap the air cleaner cover clips remove the air cleaner...

Page 32: ...rvice according to the table below STORAGE TIME RECOMMENDED SERVICE PROCEDURE TO PREVENT HARD STARTING Less than 1 month No preparation required 1 to 2 months Fill with fresh gasoline and add gasoline...

Page 33: ...w flames or sparks in the area during this procedure 2 Change the engine oil 3 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revoluti...

Page 34: ...33 Owner s Manual GN10000DEW Wiring Diagram...

Page 35: ...BGH60675 GASKET VALVE COVER 1 GN10000DEW A 06 BGH60050 SCREW M10 80mm CYLINDER HEAD 4 GN10000DEW A 07 BGH44726 SPARK PLUG 1 GN10000DEW A 08 BGH92951 STUD BOLT M8X39 2 GN10000DEW A 09 BGS60004 WASHER L...

Page 36: ...5 BGH60915 CRANKCASE 1 GN10000DEW B 06 BGH62204 BEARING 6207 1 GN10000DEW B 07 BGH65675 WASHER GOVERNOR ROD 1 GN10000DEW B 08 BGH65625 PIN COTTER 10mm 1 GN10000DEW B 09 BGH65650 GOVERNOR ROD 1 GN10000...

Page 37: ...KCASE COVER 1 GN10000DEW C 04 BGH66902 SHORT DIPSTICK 1 GN10000DEW C 05 BGH62203 BEARING 6202 1 GN10000DEW C 06 BGH61000 DOWEL PIN 8X14 CRANKCASE COVER 2 GN10000DEW C 07 BGH66930 GASKET CRANKCASE COVE...

Page 38: ...37 Owner s Manual Crankshaft system assy D GPA Parts No Factory Parts No Description QTY GN10000DEW D 01 BGH62081 CRANKSHAFT 1 GN10000DEW D 02 BGH61950 BALANCE SHAFT 1...

Page 39: ...BGH61376 COMPRESSION RING B 1 GN10000DEW E 03 BGH61401 1 OIL RING A 1 GN10000DEW E 04 BGH61401 2 OIL RING B 2 GN10000DEW E 05 BGH61300 CLIP PISTON PIN 2 GN10000DEW E 06 BGH61251 PISTON 1 GN10000DEW E...

Page 40: ...000DEW F 06 BGH60350 PUSH ROD 2 GN10000DEW F 07 BGH60325 TAPPET 2 GN10000DEW F 08 BGH61901 CAMSHAFT 1 GN10000DEW F 09 BGH60250 VALVE LASH CAP 2 GN10000DEW F 10 BGH60176 VALVE SPRING RETAINER 1 GN10000...

Page 41: ...sy G GPA Parts No Factory Parts No Description QTY GN10000DEW G 01 BGH96092 BLOWER HOUSING 1 GN10000DEW G 02 BGS40003 SCREW M6 12mm 5 GN10000DEW G 03 BGH96053 RECOIL 1 GN10000DEW G 04 BGS40017 SCREW M...

Page 42: ...Y 1 GN10000DEW I 02 BGH64128 GASKET CARBURETOR ASSY 1 GN10000DEW I 03 BGH64150 CARBURETOR SPACER 1 GN10000DEW I 04 BGH64203 GASKET CARBURETOR SPACER 1 GN10000DEW I 05 BGH43586 CLAMP A GN10000DEW I 06...

Page 43: ...225 WIRE ROUTING RUBBER GROMET 1 GN10000DEW J 03 BGS40009 SCREW M6 25 2 GN10000DEW J 04 BGH64825 RETAINER CHARGING COIL 1 GN10000DEW J 05 BGS40000 SCREW M6 10 1 GN10000DEW J 06 BGH62454 FLYWHEEL 1 GN1...

Page 44: ...K GPA Parts No Factory Parts No Description QTY GN10000DEW K 01 BGH94675 2 1 SPARK PLUG BOOT 1 GN10000DEW K 02 BGH94675 2 2 IGNITION COIL ASSY 1 GN10000DEW K 03 BGH94675 2 3 WIRE HARNESS STOP SWITCH 1...

Page 45: ...al Fuel Generator Starter Motor Assy L GPA Parts No Factory Parts No Description QTY GN10000DEW L 01 BGH64850 STARTER MOTOR 1 GN10000DEW L 02 BGH64950 RELAY STARTER MOTOR 1 GN10000DEW L 03 BGH56875 SC...

Page 46: ...N10000DEW M 03 BGH95076 2 ADJUSTING SPRING GOVERNOR ASSY 1 GN10000DEW M 04 BGH95076 3 SCREW 1 GN10000DEW M 05 BGS30007 SCREW M6X16 1 GN10000DEW M 06 BGH65501 RETURN SPRING 1 GN10000DEW M 07 BGH65525 G...

Page 47: ...IR FILTER ASSY 1 GN10000DEW N 02 BGH92610 1 PLASTIC COVER AIR FILTER 1 GN10000DEW N 03 BGH92610 2 AIR FILTER ELEMENT 1 GN10000DEW N 04 BGH92610 3 FARDAGE AIR FILTER 1 GN10000DEW N 05 BGH92610 4 SEALIN...

Page 48: ...BGS40006 FLANGE BOLT M6 16 8 GN12000 13000DEW O 03 BGG31015 MUFFLER STAY COMP 1 GN12000 13000DEW O 04 BGG31570 MUFFLER PROTECTOR SEAL 1 GN12000 13000DEW O 05 BGG31600 MUFFLER SIDE PROTECTOR 1 GN12000...

Page 49: ...GN12000 13000DEW P 05 1 BGH63693 VAPOR HOSE 1 GN12000 13000DEW P 05 2 BGH63692 VAPOR HOSE 1 GN12000 13000DEW P 06 BGH43582 TUBE CLIP A 4 GN12000 13000DEW P 07 BGH60604 FUEL TUBE D 1 GN12000 13000DEW...

Page 50: ...3 BGG50705 EARTH TERMINAL 1 GN12000 13000DEW Q 04 BGG53350 120V 20A NEMA5 20 RECEPTACLE 2 GN12000 13000DEW Q 05 BGG53400 120 240V 30A NEMAL 14 30 RECEPTACLE 1 GN12000 13000DEW Q 06 BGG60027 120 240V 5...

Page 51: ...W R 02 BGG50038 PANEL COVER 1 GN12000 13000DEW R 03 PGS40003 FLANGE BOLT M6 12 6 GN12000 13000DEW R 04 BGG42173 1 6AH BATTERY COVER 1 GN12000 13000DEW R 05 BGS30014 HEXAGON BOLT M8 40 4 GN12000 13000D...

Page 52: ...CREW 8 GN12000 13000DEW S 06 BGG13303 RR HOUSING 1 GN12000 13000DEW S 07 BGS60000 SPRING WASHER 5mm 4 GN12000 13000DEW S 08 BGS14038 FLANGE BOLT M6 197 4 GN12000 13000DEW S 09 BGG12503 AUTO VOLTAGE RE...

Page 53: ...n Qty GN12000 13000DEW S 16 BGG14029 FLANGE BOLT M10 275 1 GN12000 13000DEW S 17 BGG14037 FLANGE BOLT M5 230 1 GN12000 13000DEW S 18 BGG30039 HEX BOLT M5 20 1 GN12000 13000DEW S 19 BGG13101 VOLT CHANG...

Page 54: ...R PLAIN 2 GN12000 13000DEWT 04 BGS61001 COTTER PIN 4 GN12000 13000DEWT 05 BGS61008 PIN 8 45 2 GN12000 13000DEWT 06 BGG42114 HANDLE 2 GN12000 13000DEWT 07 BGS61007 R PIN 2 5 16 2 GN12000 13000DEWT 08 B...

Page 55: ...54 Distributed by Green Power America LLC www Green PowerAmerica com All copyright is reserved by Green Power America LLC...