G-Power America GN5250DCS, Owner'S Manual

Page 1: ...Green Power America LLC We Power Your World Owner s Manual of Generator for GN5250DCS...

Page 2: ...l notification is necessary You can register your product in one of two ways as follows Option 1 Go to the Green Power America website at www green poweramerica com service and follow the instructions...

Page 3: ...e 25 Carbon Monoxide Shut Off 30 General Parts Listing 31 WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MUANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD R...

Page 4: ...l and any other types of income earning the original Two 2 Year Warranty will be expired and becomes Ninety 90 days instead the parts will be free during this period One 1 Year Limited Warranty Apply...

Page 5: ...Remorse Return If consumer wants to return due to consumer s mind changing or any other non quality reason which is called Remorse Return and the unit is in its original packing condition or consumer...

Page 6: ...l Problems caused by parts that are not original Green Power America GPA parts When applicable this warranty does not apply to products used for prime power in place of a utility 6 Limits of Implied W...

Page 7: ...tlet Two 120V 20A NEMA 5 20 Receptacle one 120V 240V 30A NEMA L14 30R Receptacle DC electrical Outlet 12V 8 3A Gasoline engine Type 4 cycle OHV air cooled recoil start Displacement 223cc Oil capacity...

Page 8: ...ions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBIL...

Page 9: ...upply enough fresh air ONLY use a generator outdoors and far away from open windows doors and vents These openings can pull in generator exhaust Even when you use a generator correctly CO may leak int...

Page 10: ...ur after repeated failed start attempts valve testing or hot engine shutdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart th...

Page 11: ...polarized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact...

Page 12: ...he electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clea...

Page 13: ...not turn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disco...

Page 14: ...nce instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOS...

Page 15: ...length of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the...

Page 16: ...es safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maint...

Page 17: ...sure to use only UL approved cords having the correct gauge and length according to the following table Nameplate Amps full load Cord Lengths 0 ft 50 ft 50 ft 100 ft 100 ft 150 ft 150 ft 200 ft 0 5 1...

Page 18: ...ndles a Install the handle through the frame and assure two holes are alignment Fig 1 b Install the pan head pin through the handle and frame Fig 2 c Install R pin through pan head pin to lock it in p...

Page 19: ...OPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator o...

Page 20: ...ter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG grounding wire not included from the ground...

Page 21: ...or the amount of unleaded gasoline in the fuel tank If necessary refill the fuel tank with unleaded gasoline the generator must be turned off and cooled down before refilling the fuel tank Connecting...

Page 22: ...G PROPANE a Make sure the LPG hose is safely secured from the generator to the tank b Switch the gasoline valve to OFF position Fig 10 c Turn the Fuel Select Switch point to LPG Fig 11 d Fully open th...

Page 23: ...ze engine and alternator temperatures 3 If you operate with gas switch the gasoline valve to OFF position Fig 11 Or if you operate with propane shut off the propane tank valve Fig 14 4 Push the genera...

Page 24: ...NE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT GREEN POWER LLC IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is runn...

Page 25: ...NEGATIVE LEAD OF THE POWER CORD TO THE NEGATIVE TERMINAL ON THE GENERATOR THE 12V DC IS FOR BATTERY CHARGING ONLY Inspection Cleaning and Maintenance WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH I...

Page 26: ...AN IMPROPERLY TIGHTENED SPARK PLUG CAN BECOME VERY HOT AND COULD DAMAGE THE ENGINE NEVER USE SPARK PLUGS WHICH HAVE AN IMPROPER HEAT RANGE USE ONLY RECOMMENDED SPARK PLUS OR EQUIVALENT Maintenance Gu...

Page 27: ...reservative stabilizer not included to prevent fuel breakdown Maintenance Guide A dirty air cleaner will restrict air flow to the carburetor lower generator output power and deteriorate the engine emi...

Page 28: ...cause serious burns or fires Let the engine cool before transporting or storing the generator Take care not to drop or strike the generator when transporting Do not place heavy objects on the generat...

Page 29: ...to a suitable container 017 Gasoline is extremely flammable and is explosive under certain condition Perform this task in a well ventilated area with the engine stopped Do not smoke or allow flames or...

Page 30: ...veral revolutions to distribute the oil then reinstall the spark plug 4 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both t...

Page 31: ...218 Carbon Monoxide sensor must only be serviced by qualified technician to restore it to original settings Do not modify or tamper with the Carbon Monoxide sensor Not following these instructions can...

Page 32: ...Owner s Manual 31 General Parts Listing...

Page 33: ...4000 A 03 PGH44726 SPARK PLUG 1 GPG4000 A 04 PGH40075 CYLINDER HEAD SEALING PAD 1 GPG4000 A 05 PGHA0650 HEAD COVER COMP 1 GPG4000 A 06 PGHA0675 HEAD COVER PACKING 1 GPG4000 A 07 PGH40779 TUBE 1 GPG400...

Page 34: ...D4000 B 05 PGH45650 GOVERNOR ARM SHAFT 1 GPD4000 B 07 PGH45200 SLIDER SHAFT 1 GPD4000 B 08 PGH40975 DRAIN PLUG BOLT 2 GPD4000 B 09 PGS40006 HEX HEAD FLANGE BOLT M6X16 2 GPD4000 B 10 PGH40951 DRAIN PLU...

Page 35: ...PGH46854 CRANK CASE COV ER 1 GPG4000 C 02 PGH46934 CRANK CASE COV ER PAD 1 GPG4000 C 03 PGH46902 OIL SCALE 1 GPG4000 C 04 PGH42133 BALL BEARING 6205 1 GPG4000 C 05 PGH40925 OIL SEAL 25 41 25 6 1 GPG4...

Page 36: ...Owner s Manual 35 GPA Parts No Parts No Description Qty GPG5000 D 01 PGH48211 CRANKSHAFT COMP 1 GPG4000 D 02 PGH48211 1 SEMICIRCLE KEY 1 D...

Page 37: ...2 COMPRESSION RING B 1 GPG4000 E 03 PGH41327 3 OIL RING A 2 GPG4000 E 04 PGH41327 4 OIL RING B 1 GPG4000 E 05 PGH41300 PISTON PIN CLIP 2 GPG4000 E 06 PGH41253 PISTON 1 GPG4000 E 07 PGH41275 PISTON PIN...

Page 38: ...A0515 EXHAUST ROCKER ARM 2 GPG5000 F 04 PGH49035 PUSH ROD 2 GPG4000 F 05 PGH40325 VALVE LIFTER 2 GPD5000 F 06 PGH41902 CAMSHAFT 1 GPG4000 F 07 PGH40300 OIL SEAL 1 GPG4000 F 08 PGHA0150 I N VALVE SPRIN...

Page 39: ...250 G 05 BGH76076 1 5 STARTER RATCHET 2 GN5250 G 06 BGH76076 1 6 RETURN SPRING 2 GN5250 G 07 BGH76076 1 7 RECOIL STARTER ROPE 1 GN5250 G 08 BGH76076 1 8 REC OIL STARTER SPRING 1 GN5250 G 09 BGH76076 1...

Page 40: ...LYWHEEL SIDE PLATE 1 GPG4000 H 03 PGH46186 SHROUD 1 GPG4000 H 04 PGS40003 FLANGE BOLT M6 X 12 4 GPG4000 H 05 PGS40007 FLANGE BOLT M6 X 20 1 GPG4000 H 06 PGS40000 FLANGE BOLT M6 X 10 2 GPG4000 H 07 PGS...

Page 41: ...y GN5250 I 01 PGH48503 1 CARBURETOR ASSY 1 GPG4000 I 02 PGH44128 CARBURETOR PAPER GASKET 1 GPG4000 I 03 PGH44150 CARBURETOR INSULATING PLATE 1 GPG4000 I 04 PGH44203 INTAKE PIPE GASKET 1 GN5250 I 05 PG...

Page 42: ...s Manual 41 J GPA Parts No Parts No Description Qty GPG4000 J 01 PGH42461 FLYWHEEL 1 GPG4000 J 02 PGH42475 FLYWHEEL NUT M14X1 5 1 GPG4000 J 03 PGH42500 COOLING FAN 1 GPG4000 J 04 PGH76129 STARTER PUL...

Page 43: ...cription Qty GPG4000 K 01 PGH44675 2 1 NOISE SUPPERSSOR CAP ASSY 1 GPG4000 K 02 PGH44675 2 2 IGNITION COIL ASSY 1 GPG4000 K 03 PGH44675 2 3 STOP SWITCH CORD 1 GPG4000 K 04 PGH44675 3 STOP SWITCH CORD...

Page 44: ...3 CONTROL AJUSTING SPRING 1 GPG4000 L 04 PGH45078 7 PAN SCREW M5 X 25 1 GPG4000 L 05 PGS40003 FLANGE BOLT M6 X 12 2 GPD5000 L 06 PGH45503 THROTTLE RETURN SPRING 1 GPG4000 L 07 PGH45525 GOVERNOR SPRIN...

Page 45: ...ER COVER COMP 1 GN5250 M 02 PGH32726 FILTER ELEMENT PANEL PAPER 1 GN5250 M 03 PGH32725 ELEMENT FILTER 1 GN5250 M 04 PGS70001 HEX HEAD BOLT M6X22 2 GN5250 M 05 PGH32675 INTAKE BACKFIRE PLATE 1 GN5250 M...

Page 46: ...ER COMP 1 GPD4000 N 02 PGH32605 FILTER ELEMENT PANEL PAPER 1 GPD4000 N 03 PGH32605 ELEMENT FILTER 4 GN5250 N 01 PGH32605 HEX HEAD BOLT M6X22 1 GN5250 N 01 PGH32605 INTAKE BACKFIRE PLATE 1 GN5250 N 01...

Page 47: ...O 03 BGG20558 1 FUEL TANK COMP 1 GPG4000 O 04 BGG64228 OVERFLOW VALVE 1 GPG4000 O 05 BGH63687 FUEL TUBE A 1 GPG4000 O 06 BGH43582 TUBE CLIP A 2 GPG4000 O 07 BGH43602 FUEL TUBE D 1 GPG4000 O 08 BGH4362...

Page 48: ...1 GPG4000 P 03 BGG50705 EARTH TERMINAL 1 GPG4000 P 04 BGG53350 120V 20A NEMA 5 20 RECEPTACLE 1 GPG4000 P 05 BGG53400 120V 240V 30A NEMA L14 30 RECEPTACLE 1 GPG4000 P 06 BGG53650 DC SOCKET 1 GPG4000 P...

Page 49: ...5250W Dual Fuel Generator 48 GPA Parts No Parts No Description Qty GN5250 Q 01 BGG40342 GENERATOR FRAME 1 GPG4000 Q 02 BGG61006 BOTTON RUBBER A 4 GPG5000 Q 02 BGG50068 2 CONTROL PANEL CASE 1 Q...

Page 50: ...GS10001 NUT 5mm 4 GPD5000 R 08 BGG14052 FLANGE BOLT M6X170 4 GPG4000 R 09 BGG12508 AUTO VOLTAGE REG ASSY 1 GPG4000 R 10 BGG13004 REAR COVER 1 GPG4000 R 11 BGS10001 NUT 4 GPG4000 R 12 BGS40078 FLANGE B...

Page 51: ...1 2 WASHER PLAIN 2 GPD5000 S 03 BGG60649 WHEEL 2 GPD5000 S 04 BGS42004 SHAFT 2 GN5250 S 05 BGS61001 SPLIT PIN 2 GN5250 S 06 BGG42113 HANDLE 2 GN5250 S 07 BGS30019 BOLT M8 40 2 GPG6500 S 08 BGS61005 R...

Page 52: ...Owner s Manual Appendix Major Warning Labels 51...

Page 53: ...ted by Green Power America LLC www Green PowerAmerica com All copyright c is reserved by Green Power America LLC GPA reserves the right of any amendment on the manual without notice 5250W Dual Fuel Ge...