Gage Bilt GB703SHAVT, Instructions Manual

Page 1: ...AIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA...

Page 2: ...cription of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB703SHAVT 8 How to use the GB703SHAVT 9 Maintenance and Hydraulic Thread Preparation 10 Filling and Bleeding 11 Troublesh...

Page 3: ...bligation under this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under...

Page 4: ...AVT can be operated between 0 F 118 F 17 8 C 47 8 C The GB703SHAVT is a pneumatic hydraulic split handle installation tool designed specifically for the efficient installation of blind rivets This too...

Page 5: ...SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Assembly Lanyard Assembly Head Cylinder Assembly Hydraulic PULL Hose Handle Assembly Pintail Evacuation Tube Nose Assembly Hanger Air Line Feed from R...

Page 6: ...t fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expecte...

Page 7: ...piston forcing it and the nose assembly collet rearward This action causes the jaws to clamp on the fastener pintail and pull the material together Further force breaks the pintail off When the actuat...

Page 8: ...lect actual tool WARNING Only qualified and trained operators shall install adjust or use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all wa...

Page 9: ...er s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding...

Page 10: ...use Keep hydraulic system free of dirt Avoid letting couplers contact a dirty floor Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies e...

Page 11: ...Do NOT drain reservoir below minimum 8 On last cycle of oil hold actuator assembly 703532 down Install socket head cap screw 402482 and stat o seal S572 prior to releasing the actuator assembly 70353...

Page 12: ...in chuck jaws Disassemble nose assembly clean jaws in mineral spirits or use a sharp pointed object to remove chips Re lube surfaces jaws ride on c Chuck jaws may be worn or damaged Replace d Pintail...

Page 13: ...und such as Slic tite Gage Bilt part no 403237 DO NOT USE TEFLON TAPE OVERHAUL TOOL DISPOSAL 1 When tool life is met drain hydraulic oil from tool and dispose of the hydraulic oil in accordance with t...

Page 14: ...ts are assembled properly and correctly fastened to the tool before using HOLE FOR PIN PROTRUDING FROM HANDLE ASSEMBLY REMOVING POPPET VALVE ASSEMBLY 703651 1 Loosen and remove set screw and lever fro...

Page 15: ...15 6 13 Rev 3 23 GB703SHAVT SN 1386 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST...

Page 16: ...pounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop t...

Page 17: ...17 6 13 Rev 3 23 GB703SHAVT SN 1386 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS VACUUM ASSEMBLY Sold Separately SEE TABLE 1 ON PAGE 18...

Page 18: ...17 1 8 4CES 4CES 703 18V 1 13475 703421 703595 703626 A 217 5 32 5CES 5CES 703 18V 1 13476 703415 703596 703626 A 217 3 16 6CES 6CES 703 18V 1 13477 703415 703589 703626 A 217 1 4 3 8CES 8CES 743 24V...

Page 19: ...40307 to convert to 4N 703 18 nose assembly All other nose tips must be ordered separately When ordering tool fastener specific contact Gage Bilt for more information VT installation tools are not fur...

Page 20: ...HAVT SN 1386 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB703 Stroke 780 19 8 mm Hand held weight 4 50 lbs 2 kg Entire tool weight 4 50 lbs 2kg...

Page 21: ...tool weight 7 25 lbs 3 3 kg Pull load 2 200 9 8 kN Standard Hyd Hose Length 8ft 2 4m 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB703SR Stroke 780 19 8 mm Hand...

Page 22: ...ay not reflect actual tool Hose Kits available to 26 ft 7 92 m Pressure 4 000 lbs 177 93kN 90 PSI 6 2 bar Fast Acting Cylinder Requires 1 2 12 7 mm Air Hose POWER 80 100 PSI compressed air 5 2 6 9 bar...

Page 23: ...23 6 13 Rev 3 23 GB703SHAVT SN 1386 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank...

Page 24: ...NING CO SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES INC LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION AW 32 IS A REGISTERED TRADEMARK OF CHEVRON INTELLECTUAL PROPERTY LLC DEXRON IS...