Gage Bilt GB703VT, Original Instructions Manual

Page 1: ...EAR YOU GB703VT ORIGINAL INSTRUCTIONS S N 3158 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS INSTALLATION TOOL 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com GAGE BILT MADE in USA ...

Page 2: ...d Technical Specifications 4 Description of Functions 5 Safety Warnings 6 Principle of Operation 7 How to Setup the GB703 8 How to use the GB703 9 Maintenance 10 Filling and Bleeding 11 Troubleshooting 12 Overhaul 13 15 Parts Lists 16 DEXRON III Oil Safety Data Sheet SDS 17 How to Assemble Vacuum 18 Nose Assembly selection chart 19 Accessories 20 24 ...

Page 3: ... incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this war ranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any re jections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPR...

Page 4: ...ic tool designed specifically for the efficient installation of blind rivets It weighs 5 50 lbs 2 49 kg and can be operated in any position It has a 780 19 81 mm fastener setting stroke and a rated pull load of 2 200 9 79 kN lbs with 90 psi 6 2 bar air pressure at the air inlet The GB703VT installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure providing the maximum efficiency At 9...

Page 5: ...D ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Air Inlet Actuator Assembly Air Handle Head Cylinder Nose Assembly Hanger Actuator Lever Assembly Pintail Evacuation Tube Vacuum Assembly ...

Page 6: ...ment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator shou...

Page 7: ...r of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the actuator lever assembly is released Air pressure is then built up inside of the handle assembly causing the valve spool assembly to return to its original position and reversing the sequence directin...

Page 8: ... threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate cl...

Page 9: ...ause a hazard if damaged by the tool WARNING Do not actuate fastener in the air Personal injury from fastener ejecting may occur WARNING Air is exhausted from the bottom of the tool Direct bottom of the tool exhausted air away from operator other persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere W...

Page 10: ...r otherwise abuse tool Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on with light machine oil on a daily basis All Screwed End Caps Base Covers Air Fittings Air Actuators Screws and Nose Assemblies are to be examined at the end of each...

Page 11: ...51131 and carefully push piston rod assembly 704138 and air piston assembly 704121 completely down 2 Fill handle assembly 704132 power cylinder 751131 and the oil passage on top of handle assembly 704132 with automatic transmission oil Dexron III or equivalent When looking at the top of the handle assembly 704132 the oil passage is the hole that is counter bored for o ring S832 See image below 3 P...

Page 12: ...or reset Valve spring installation tool assembly 704262 is recommended b Check o rings on valve sleeve 703139 valve spool assembly 703142 and valve plug 704145 If worn or damaged replace Valve sleeve removal tool 704163 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose from the tool and disassemble Replace wor...

Page 13: ... materials WARNING When operating repairing or overhauling tool wear approved eye protection Do not look in front of tool or rear of tool when installing fastener WARNING Ensure air hose is securely connected to avoid possible hose whipping Air Actuated Tools only WARNING Depress actuator assembly air 704130 and disconnect from air with the piston in the rear position before overhaul Severe person...

Page 14: ...Y AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 704130 one to two wraps 2 Thread the actuator assembly air 704130 all the wayinto handle assembly 704132 with fingers 3 Insert and turn 5 8 open end box wrench adjustable wrench and snug tight approximately 1 4 1 2 turn 4 Re install actuator lever assembly 704343 including pin slotted 400608 to the handle assembly 704132 ACTUAT...

Page 15: ...g plug 704118 to 45 foot lbs 61 Nm 2 Attach the seal guide 704152 to the piston rod assembly 704138 and tap the piston rod assembly 704138 through the packing plug 704118 3 Attach air piston assembly 704121 and flexlock nut 400559 Torque flexlock nut to 40 inch lbs 4 52 Nm 4 Attach air piston assembly 704121 to piston rod assembly 704138 5 With the piston rod in the down position fill oil passage ...

Page 16: ...16 Rev 5 22 S N 3158 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 17: ...will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such...

Page 18: ...18 Rev 5 22 S N 3158 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS HOW TO ASSEMBLE EVACUATION TUBE VACUUM Sold Separately SEE TABLE 1 ON PG 19 ...

Page 19: ...95 703626 A 217 1 8 4CES 4CES 703 18V 1 13475 703421 703595 703626 A 217 5 32 5CES 5CES 703 18V 1 13476 703415 703596 703626 A 217 3 16 6CES 6CES 703 18V 1 13477 703415 703589 703626 A 217 1 4 3 8CES 8CES 743 24V 2 13469 703401 703632 A 1559 A 500 3 32 3P 3P 703 18V 1 10247 1 703421 703595 703626 A 217 1 8 4P 4P 703 18V 1 10202 4 703421 703595 703626 A 217 5 32 5P 5P 703 18V 1 10203 2 703415 70359...

Page 20: ...o varieties see below Order GB703 series installation tools fastener specific by adding the appropriate suffix see selection chart Images may not reflect actual tools Standard SH tools are equipped with 8ft 2 4 m hydraulic hose assemblies Standard SR tools are equipped with 3ft 91 m hydraulic hose assemblies For all other hydraulic hose assembly length requirements contact GAGE BILT V DESIGNATION ...

Page 21: ...om lengths are available Alternative Styles Sold Separately Split Handle Installation Tool Backpacks For 5ft hose Split System Tools Sold Separately GB703SH Stroke 780 19 8 mm Hand held weight 2 00 lbs 9 kg Entire tool weight 7 25 lbs 3 3 kg Pull load 2 200 9 8 kN 5ftHyd HosesarerecommendedwithuseofBackpack Additional custom lengths are available GB703 Stroke 780 19 8 mm Hand held weight 4 50 lbs ...

Page 22: ...ose assembly They fit directly on the GB703 Installation Tool Sold Separately L Part Number Equivalent to 2 703002 743A50 4 703004 6 703006 Adapter Assembly 703751 Adapts 352 series nose assemblies to GB703 installation tool Sold Separately GB703VT ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool St...

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Page 24: ...D TRADEMARK OF FISKE BROTHERS REFINING LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO Riveter Kits Available Sold Separately Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information CE Approved ...