Gage Bilt GB731SHV5/LB68, Original Instructions Manual

Page 1: ...AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in US...

Page 2: ...ion of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB731SHV5 LB68 8 How to use the GB731SHV5 LB68 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Stroke...

Page 3: ...r or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller i...

Page 4: ...B731SHV5 LB68 installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB731SHV5 LB68 does not exceed 81 5 dB A an...

Page 5: ...23 DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Fitting Regulator Air Inlet Actuator Lever Assembly Air Line Hydraulic RETURN Hose Hydraulic PULL Hose Handle Split Hanger...

Page 6: ...el 5 Select maintain and replace the consumable inserted tool as recommended in the instruction handbook to prevent an unnecessary increase in noise 6 If the power tool has a silencer always ensure th...

Page 7: ...downward direction The air below the air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the a...

Page 8: ...erator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The...

Page 9: ...ing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use...

Page 10: ...and nose assembly for damage Replace Repair if necessary See Overhaul pgs 15 19 for tool repair Inspect hoses and couplings for wear damage and leaks Replace Repair if necessary See hydraulic thread...

Page 11: ...over both hydraulic hoses A 1668 and air line 704344 8 Push piston 731211 in head cylinder assembly 731199 to rear until you achieve 785 19 9 mm see B on pg 12 from full forward position Stretch enti...

Page 12: ...95 4 52 Nm Do not over tighten 9 Connect air supply cycle tool ten times 10 Check stroke of 600 15 24 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the actu...

Page 13: ...on chart to select stroke limiter 4 Remove button head cap screw 402482 and stat o seal S572 from front bleeder hole 5 Install cap vacuum 731418 and torque to 45 foot lbs 61Nm Oil will drain from fron...

Page 14: ...embly 704262 is recommended b Check o rings on valve sleeve 703139 valve spool assembly 703142 and valve plug 704145 If worn or damaged re place Valve sleeve removal tool assembly 704163 is recommende...

Page 15: ...late Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing...

Page 16: ...arts IE collet extension collet jaws Individual parts vary depending on nose assembly 5 Assembly is the opposite of disassembly Follow steps in reverse to assemble your nose assembly See also nose ass...

Page 17: ...y 722132 6 After removal of air piston assembly 704121 slide piston rod assembly 731333 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 704118 7 With pac...

Page 18: ...18 GB731SHV5 LB68 INSTALLATION TOOL SERIAL 1001 ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 2 19 REV 1 23 PARTS LIST...

Page 19: ...19 GB731SHV5 LB68 INSTALLATION TOOL SERIAL 1001 ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 2 19 REV 1 23 PARTS LIST...

Page 20: ...04D 30OS NAS06 2480 45 NAS06 204C 34OS 1 4 1 NAS08 352 102 NAS08 2480 202 NAS08 204C 25OS NAS08 204D 30OS NAS08 2480 452 NAS08 204C 34OS 5 MM MGP5 730B 10 MGP5 2480 20 MGP5 204C 25OS MGP5 204D 30OS MG...

Page 21: ...ioxide and unidentified organic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spill...

Page 22: ...600 15 24 mm Hand held weight 5 75 lbs 2 61 kg Entire tool weight 5 75 lbs 2 61 kg Pull load 4 800 lbs 21 35 kN Alternative Styles Sold Separately GB731SH Stroke 600 15 24 mm Hand held weight 2 25 lbs...

Page 23: ...23 GB731SHV5 LB68 INSTALLATION TOOL SERIAL 1001 ABOVE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS 2 19 REV 1 23 This page intentionally left blank...

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