Gage Bilt GB745SH-12, Original Instructions Manual

Page 1: ...R YOU GB745SH 12 ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com INSTALLATION TOOL GAGE BILT MADE in USA S N 1006 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...inciple of Operation 7 How to set up the GB745SH 8 How to use the GB745SH 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Installing Stroke Limiters 13 Bleeding Tool using the GB946 Powerunit Standard Bleed 14 Bleeding Tool using the GB946 Powerunit Overhaul Bleed 15 Troubleshooting 16 Overhaul 17 19 Parts Lists 20 21 DEXRON III Oil Safety Data SDS 22 Nose Assembly Selecti...

Page 3: ...mages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES E...

Page 4: ...weight ergonomic tool The head assembly when held in hand weighs 2 1 4 lbs 1 02 kg The entire split installation tool weighs 10 1 2 lbs 4 76 kg It has a 620 15 75 mm fastener setting stroke The GB745SH 12 split handle installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB745SH 12 does not...

Page 5: ...T FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Actuator Handle Assembly Head Cylinder Assembly Pintail Deflector Air Inlet Actuator Lever Assembly Air Line Hydraulic RETURN Hose Hydraulic PULL Hose Handle Split Hanger Bleed Screw Bleed Screw Image may not reflect actual tool ...

Page 6: ... if nose equipment is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the...

Page 7: ...downward direction The air below the air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal ...

Page 8: ...for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adeq...

Page 9: ...g protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed mater...

Page 10: ... daily basis All Screwed End Caps Base Covers Air Fittings Air Actuators Screws and Nose Assemblies are to be examined at the end of each working shift to check that they are secure For a complete overhaul service tool kit GB745SHTK is recommended see overhaul pgs 17 21 WEEKLY MAINTENANCE Keep the hydraulic system full only use Dexron III or equivalent and free of air by using the air bleeder asse...

Page 11: ...dle split 700326 Slowly push piston 745310 completely to the rear Dim B Install gasket 745124 o ring S832 and socket head cap screws 400061 on handle split 700326 Assemble head cylinder 745366 to handle split 700326 5 Coil tool up on bench and lay handle assembly 744129 down on side so that the hole marked P on side of manifold handle 745303 is to the top Rest head cylinder 745366 over a small buc...

Page 12: ...nd attach air bleeder assembly in an upright position 6 Connect air supply Cycle tool ten times removing any air bubbles Leave piston 745310 in FRONT position Dim A 7 Disconnect air supply Remove air bleeder assembly from side hole marked 1 on head cylinder 745366 and replace button head cap screw 402482 and stat o seal S572 Torque to 35 inch lbs 3 95 Nm Do not over tighten 8 Attach air supply pre...

Page 13: ...and stat o seal S572 from front bleeder hole marked 1 5 Install end cap 745616 and torque to 45 foot lbs 61Nm Oil will drain from front bleeder hole marked 1 during installation 6 Attach button head cap screw 402482 and stat o seal S572 to front bleeder hole marked 1 and torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 7 Connect tool to air and using a pair of dial calipers check for full...

Page 14: ...he pump hose adapter and re attach the button head cap screw and stat o seal to hole R on the manifold handle Torque screws to 35 inch lbs 3 95 Nm Do not over tighten 8 Connect the tool to air The piston should come full forward 147 005 3 7mm 127mm Dim A See image on pg 12 Disconnect air from tool If piston does not check 147 005 3 7mm 127mm Dim A in the forward position repeat steps 1 8 above 9 R...

Page 15: ...mage on pg 12 Disconnect air from tool If piston does not check 147 005 3 7mm 127mm Dim A in the forward position repeat steps 1 8 above 9 Remove button head cap screw and stat o seal from hole 1 on head cylinder and hole marked P on manifold handle 10 Attach the pump hose adapter to hole 1 on the head cylinder 11 Place the handle assembly 744129 over your oil collection container with hole P poin...

Page 16: ...be blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN THE ACTUATOR LEVER ASSEMBLY 704343 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that l...

Page 17: ... during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts list on pgs 17 21 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing seals always apply a good lubricant such as Lubriplate to the surf...

Page 18: ...1 Remove actuator lever assembly 704343 and pin slotted 400608 2 Insert a 5 8 open end wrench adjustable wrench around actuator assembly air 704130 3 Loosen the actuator assembly air 704130 4 Remove wrench Unthread and remove the actuator assembly air 704130 with fingers from the handle split 700326 INSTALLING ACTUATOR ASSEMBLY AIR 704130 1 Apply Teflon tape onto threads of actuator assembly air 7...

Page 19: ...744129 6 After removal of air piston assembly 744121 slide piston rod assembly 745344 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 745331 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 745331 To reassemble the handle assembly 744129 1...

Page 20: ...20 REV 6 22 GB745SH 12 INSTALLATION TOOL S N 1006 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 21: ...E BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 287 back up ring 401101 retaining ring 400936 and spring 50806 must be replaced Failure to do so could result in SEVERE PERSONAL IINJURY ...

Page 22: ...anic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate ...

Page 23: ...8 755 23 SB08 755 48 SB08 204D 27OS SB08 204D 37OS 5 32 UBB05 745C 23 UBB05 745C 48 UBB05 752B 43OS5 3 16 UBB06 745B 23 UBB06 745B 48 UBB06 204D 27OS UBB06 204D 37OS 1 4 UBB08 755 23 UBB08 755 48 UBB08 204D 27OS UBB08 204D 37OS 5 32 UAB568 713 21 3 UAB568 713 61 3 UAB05 752B 43OS5 3 16 UAB06 752B 43OS5 1 4 UAB08 204D 27OS UAB08 204D 37OS 1 8 SMLS04 745C 23 SMLS04 745C 48 SMLS04 752B 43OS5 5 32 SML...

Page 24: ...ly 745751 Adapts all offset 713 and 752 series noses Sold Separately Other adapters available Contact Gage Bilt for more information Catcher Bag Stem 756610 Sold Separately Fill Bottle 745263 Sold Separately Air Bleeder Assembly 704153 Sold Separately Tool Stroke Depth Gage A 1935 Sold Separately Image may not reflect actual gage Accessories Cont Approved for use on Gage Bilt CE installation tools...

Page 25: ...Sold Separately Images may not reflect actual tools Collar Feeder Cartridges Available in 4 and 8 Lengths Contact Gage Bilt for more information Sold Separately Installation of 5 32 3 8 LGP collars Contact Gage Bilt for more information Sold Separately SAFER COLLAR INSTALLATION INCREASE PRODUCTIVITY ELIMINATE FOD REDUCE FASTENER COSTS QUICK CHANGE CARTRIDGE Gage Bilt Installation tool Standard and...

Page 26: ...mation Sold Separately STRAIGHT FEED N SWAGE Sold Separately For use on Gage Bilt installation CE tools and or other manufacturer s CE approved tools of similar design SWAGING EASY AS Operator presents nose to pintail and feeder dispenses collar onto pin 1 Feeder pivots exposing nose for installation while picking up next collar 2 Feeder automatically returns to original position for next lockbolt...

Page 27: ...OLLAR FEEDER BOWLS Sold Separately Collar Feeder Bowl Feeds collars in Cartridge Contact Gage Bilt for more information Sold Separately Images may not reflect actual feeder bowl or parts Collar Feeder Bowl For Straight Feed N Swage Feeds collars into feeder tube Contact Gage Bilt for more information Sold Separately ...

Page 28: ... FOR ALL OTHER SERIAL NUMBERS GB745SH 12 ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately GB946 FILL BLEED PUMP For quick and easy bleeding of tools Recommended for high production facilities ...

Page 29: ...GE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745SR Stroke 620 15 75 mm Hand held weight 3 00 lbs 1 36 kg Entire tool weight 10 2 lbs 4 63 kg Pull load 6 300 28 02 kN GB745 Stroke 620 15 75 mm Hand held weight 7 20 lbs 3 26 kg Pull load 6 300 28 02 kN ...

Page 30: ...GE BILT FOR ALL OTHER SERIAL NUMBERS Alternative Styles Sold Separately GB745SHAVT Stroke 620 15 75 mm Hand held weight 3 00 lbs 1 36 kg Pull load 4 500 20 kN Tool used with the GB808 powerunits GB745 204 Stroke 500 12 7 mm Hand held weight 12 lbs 5 44 kg Pull load 5 600 24 9 kN ...

Page 31: ...31 REV 6 22 GB745SH 12 INSTALLATION TOOL S N 1006 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS This page intentionally left blank ...

Page 32: ...IS A REGISTERED TRADEMARK OF HENKEL CORPORATION DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTENERS SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES Gage Bilt offers a wide selection of standard and custom kits tailored to your needs Contact us for more information Riveter Kits Available Sold Separately...