Gage Bilt GB745SHV/LB8, Original Instructions Manual

Page 1: ... YOU GB745SHV LB8 ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions gagebilt com www gagebilt com INSTALLATION TOOL GAGE BILT MADE in USA S N 1001 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...ifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB745SHV5 LB10 8 How to use the GB745SHV5 LB10 9 Maintenance and Hydraulic Thread Preparation 10 Filling 11 Bleeding 12 Troubleshooting How to Clean Vacuum Regulator 13 Overhaul 14 16 Parts Lists 17 19 DEXRON III Oil Safety Data SDS 20 Accessories 21 24 ...

Page 3: ... this warranty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the seller be liable for incidental or consequential damages or for damages incurred by the buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this w...

Page 4: ... when held in hand weighs 2 1 4 lbs 1 02 kg The entire split handle installation tool weighs 10 1 2 lbs 4 76 kg It has a 620 15 75 mm fastener setting stroke The GB745SHV LB8 installation tool operates on 90 to 100 psi 6 2 6 9 bar of air pressure with 90 psi 6 2 bar providing the maximum efficiency At 90 psi 6 2 bar of air pressure the GB745SHV LB8 does not exceed 80 dB A and consumes 30 SCF cycle...

Page 5: ...ator Handle Assembly Head Cylinder Assembly Connector Air Inlet Tee Actuator Lever Assembly Air Line Hydraulic RETURN Hose Hydraulic PULL Hose Handle Split Hanger Image may not reflect actual tool Bleed Screw Bleed Screw Evacuation Tube Vacuum Assembly Deflector Air Flow Control Valve Air Line ...

Page 6: ...t fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should adopt a...

Page 7: ...ir below the air piston assembly is then directed through the valve sleeve and exhausted out of the bottom of the tool Simultaneously the piston rod assembly connected to the air piston assembly is also moving down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attach...

Page 8: ...tor MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate clearance for tool and operator s hands before...

Page 9: ...ay from operator other persons working in the vicinity foreign matter and liquid WARNING Do not carry from hoses or use as a hammer WARNING Do not use in explosive atmosphere WARNING Ensure air hose is securely connected to avoid possible hose whipping WARNING Always disconnect air supply when tool is not in use to prevent accidental start up WARNING Ensure there is adequate clearance for tool and...

Page 10: ... Tighten Replace or Repair if necessary Cycle the tool several times to assure there are no leaks during use Keep hydraulic system free of dirt Proper care by operators is necessary in maintaining full productivity and reducing downtime Keep nose assemblies especially jaws clean and free of chips and debris Lube jaws and collet surfaces that jaws ride on with light machine oil on a daily basis All...

Page 11: ...on 745310 completely forward Install gasket 745124 o ring S832 and socket head cap screws 400061 on handle split 700326 Assemble head cylinder 745366 to handle split 700326 5 Coil tool up on bench and lay handle assembly 744129 down on side so that the hole marked P on side of manifold handle 745303 is to the top Rest head cylinder 745366 over a small bucket or can Completely fill up fill bottle 7...

Page 12: ... screw 402482 and stat o seal S572 Torque to 35 inch lbs 3 95 Nm Do not over tighten 8 Attach air supply press and hold actuator lever assembly 704343 leaving piston 745310 in REAR position Dim B then disconnect air supply 9 For RETURN pressure only Attach air bleeder assembly to side hole of manifold handle 745303 hole marked R in an upright position 10 Connect the tool to air supply and cycle to...

Page 13: ...ommended b Check o rings on valve sleeve 743144 valve spool assembly 743142 and valve plug 744142 If worn or damaged replace Valve sleeve removal tool 744152 is recommended 6 FASTENER STEM JAMMED IN NOSE ASSEMBLY a Nose assembly components require service DISCONNECT AIR FROM TOOL remove the nose from the tool and disassemble Replace worn or broken parts Clean the surface the jaws ride on b Stems l...

Page 14: ...vent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts list on pgs 14 18 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing seals always apply a good lubricant such as Lubriplate to the surfaces Clean parts in miner...

Page 15: ...before actuator removal or installation Severe personal injury may occur if power source is not disconnected CAUTION Actuator assembly air 704130 can break if not careful CAUTION Do not over tighten actuator assembly air 704130 Snug tighten only OVERHAUL ACTUATOR ASSEMBLY AIR To assemble and disassemble nose assembly to tool take the following steps 1 Disconnect air supply to tool 2 Loosen and rem...

Page 16: ...rom bottom of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 745344 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 745331 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 745331 To reassembl...

Page 17: ...17 REV 5 22 GB745SHV LB8 INSTALLATION TOOL SERIAL 1001 AND ABOVE PARTS LIST ...

Page 18: ...1 AND ABOVE PARTS LIST WARNING This tool incorporates a patented hydraulic relief valve When overhauling tool o ring A 287 back up ring 401101 retaining ring 400936 and spring 50806 must be replaced Failure to do so could result in SEVERE PERSONAL INJURY ...

Page 19: ...19 REV 5 22 GB745SHV LB8 INSTALLATION TOOL SERIAL 1001 AND ABOVE PARTS LIST ...

Page 20: ...olved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate techniques such as applyi...

Page 21: ... 269G3 For CHERRYMAX and CHERRYLOCK fasteners Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Gage Bilt also supplies pin collar swage inspection gages to certify swage installation Sold Separately GB745SHV LB8 ACCESSORIES Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately ...

Page 22: ...ight 7 20 lbs 3 26 kg Pull load 6 300 28 02 kN Adapter Assembly 745751 Adapts all offset 713 and 752 series noses Sold Separately Adapter Assembly 353204 Adapts all offset 204 series noses Sold Separately Adapter Assembly 353205 Adapts all offset 205 series noses Sold Separately Alternative Styles Sold Separately Accessories Cont Approved for use on Gage Bilt CE installation tools and or other man...

Page 23: ...23 REV 5 22 GB745SHV LB8 INSTALLATION TOOL SERIAL 1001 AND ABOVE This page intentionally left blank ...

Page 24: ...plit System Tools Sold Separately MAGNA GRIP IS A REGISTERED TRADEMARK OF HOWMET AEROSPACE TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADE MARK OF FISKE BROTHERS REFINING CO LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORA TION SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES CHERRY CH...