Gage Bilt GB751SH, Instructions Manual

Page 1: ...AR YOU INSTALLATION TOOL GB751SH ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www gagebilt com GAGE BILT MADE in USA S N 1364 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS ...

Page 2: ...d Warranty 3 Description and Technical Specifications 4 Description of Functions 5 Warnings 6 Principle of Operation 7 How to set up the GB751SH 8 How to use the GB751SH 9 Maintenance 10 Filling and Bleeding 11 12 Troubleshooting 13 Overhaul 14 16 Parts Lists 17 18 DEXRON III Oil Safety Data SDS 19 Nose Assembly Selection Chart 20 Accessories 21 24 ...

Page 3: ...e buyer or subsequent user in repairing or replacing defective goods or if the goods covered by this warranty are reworked or subjected to any type of additional processing This warranty is void if Seller is not notified in writing of any rejections or defects within 1 year after the receipt of the material by the customer THIS WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED ...

Page 4: ...umes 30 SCF cycle 8 50 L cycle The GB751SH comes with 8 feet 2 4 m of hose Vacuum systems are available for this tool please consult our engineering department for specific applications The air inlet is provided with 1 4 18 female pipe thread to accept the users air hose fitting NOSE ASSEMBLIES ARE NOT FURNISHED WITH TOOL AND MUST BE ORDERED SEPARATELY See nose assembly selection chart on page 20 ...

Page 5: ...PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS DESCRIPTION OF FUNCTIONS Lever Head Cylinder Assembly Pintail Deflector Air Inlet Hanger Hydraulic PULL Air RETURN Bleed Screw Bleed Screw Handle Assembly Handle Assembly Image may not reflect actual tool ...

Page 6: ... is not fitted 10 Due to the tool weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other parts of the body 2 While using the tool the operator should a...

Page 7: ...ng down forcing hydraulic oil up and into the front side of the head cylinder assembly causing the piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are also moving with the piston to start the fastener installation When the fastener installation is completed the lever is released Air pressure is then built up inside of the handle assemb...

Page 8: ... threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing protection and safety boots be worn at all times while handling this equipment WARNING The users or the user s employer must assess specific risks that could be present as a result after each use based on their application Ensure there is adequate cl...

Page 9: ...ased on their application Ensure there is adequate clearance for tool and operator s hands before proceeding Keep fingers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify the air lines and or hydraulic hoses are not a trip hazard Ensure that there are no electrical cables gas pipes etc which can cause a hazard if damaged b...

Page 10: ... See hydraulic thread preparation below Verify that hydraulic hose fittings and couplings air and electrical connections are secure Tighten Replace or Repair if necessary See hydraulic thread preparation below Cycle the tool several times to assure there are no leaks during use Keep hydraulic system free of dirt Proper care by operators is necessary in maintaining full productivity and reducing do...

Page 11: ...t head cylinder assembly 703119 over a small bucket or can Completely fill up fill bottle 745263 6 Remove button head cap screw 402482 and stat o seal S572 from manifold handle 744303 hole 4 and bleeder hole on head cylinder assembly 703119 7 In one continuous squeeze force oil into manifold handle 744303 until oil starts to flow from bleeder hole on head cylinder assembly 703119 While still squee...

Page 12: ... seal S572 and torque to 35 40 inch lbs 3 95 4 52 Nm Do not over tighten 8 Connect air supply Cycle tool ten times and check stroke of 780 19 81 mm using instructions a thru c and diagrams below We recommend using dial calipers a With the lever 704345 released check dimension A b Holding lever 704345 check dimension B c Subtract dimension A from dimension B If stroke is not consistent within 1 64 ...

Page 13: ... 744140 may be blocked or damaged Hole diameter should be 028 71 mm Clear and size or replace 3 NO OPERATION WHEN LEVER 704345 IS DEPRESSED a Tool seized due to mechanical failure or damaged parts 4 OIL LEAKAGE a DO NOT OPERATE WITH OIL LEAKING FROM TOOL HIGH PRESSURE OIL MAY CAUSE SEVERE PERSONAL INJURY b Any oil leaking externally should be traced to its source An o ring or seal that leaks shoul...

Page 14: ...plate Gage Bilt part no 402723 or other lubricant is recommended during reassembly to prevent tearing or distorting of o rings The disassembly and re assembly procedure can be accomplished by utilizing the following instructions and parts lists on pgs 14 18 Use extreme care during disassembly and re assembly not to mar or nick any smooth surface that comes in contact with seals Before installing s...

Page 15: ...tes on dowel Bottom Hole locates on poppet valve assembly Poppet valve assembly sits flush against pin dia in hole REMOVING POPPET VALVE ASSEMBLY 703651 1 Loosen and remove set screw and lever from handle assembly 700343 2 Remove pin from handle assembly 700343 3 Pull poppet valve assembly 703651 from handle assembly 700343 If unable to remove by hand pull out using pliers being careful not to com...

Page 16: ...om of handle assembly 744129 6 After removal of air piston assembly 744121 slide piston rod assembly 744136 back up to the end of its travel Using packing plug wrench assembly 704150 remove packing plug 744118 7 With packing plug 744118 removed power cylinder 743131 can be removed by pushing on power cylinder tool assembly 704151 when inserted into top of power cylinder 743131 To reassemble the ha...

Page 17: ...17 Rev 1 23 GB751SH INSTALLATION TOOL S N 1364 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 18: ...18 Rev 1 23 GB751SH INSTALLATION TOOL S N 1364 AND ABOVE PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS PARTS LIST ...

Page 19: ...nic compounds will be evolved when this material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you can do it without risk Contain release to prevent further contamination of soil surface water or groundwater Clean up spill as soon as possible Use appropriate t...

Page 20: ... TOOL I E 20 2 0 INCHES UNIMATIC BLIND RIVET SINGLE ACTION WITH OR W OUT DRIVE WASHER NAS1900 S U SERIES NUT PLATE RIVETS CCR244 264 274 BACR15DR MS20600 HS5162 UBR08 713 20 BLIND BOLT SINGLE ACTION WITH DRIVE WASHER MS90353S U MS90354S U MS21140S U MS21141S U MAXIBOLT BACB30YY YU YT HS5192 CHERRYMAX CHERRYMAX AB BACR15FR FP BACR15GF GK HS5902 HS6047 HS6048 M7885 EN6122 UAB130 EU EN6127 UAB6127 EU...

Page 21: ...es pin collar swage inspection gages to certify swage installation Sold Separately Grip Gage 269G3 For CHERRYMAX and CHERRYLOCK rivets Sold Separately Grip Gage GB105093 For NAS LOCKBOLTS and blind fasteners Sold Separately Accessories Cont Approved for use on Gage Bilt CE installation tools and or other manufacturer s CE approved tools of similar design Sold Separately Tool Stroke Depth Gage A 19...

Page 22: ...THER SERIAL NUMBERS Alternative Styles Sold Separately GB751 Stroke 780 19 8 mm Hand held weight 4 50 lbs 2 04 kg Entire tool weight 4 50 lbs 2 04 kg Pull load 2 200 9 79 kN GB751SR Stroke 780 19 8 mm Hand held weight 1 75 lbs 79 kg Entire tool weight 6 75 lbs 3 06 kg Pull load 2 200 9 79 kN ...

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Page 24: ... Split Riveter Tool Backpacks For 5ft hose Split System Tools Sold Separately TEFLON IS REGISTERED TRADEMARK OF E I DUPONT DE NEMOURS CO LUBRIPLATE IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING CO LOCTITE IS A REGISTERED TRADEMARK OF HENKEL CORPORATION DEXRON IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION CHERRYMAX AND CHERRYLOCK ARE REGISTERED TRADEMARKS OF CHERRY AEROSPACE FASTEN...