Gage Bilt GB808HVB-100, Original Instructions Manual

Page 1: ...TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com www ga...

Page 2: ...n of Functions 5 Safety Warnings 6 Principle of Operation 7 How to set up the GB808 Series Power Unit 8 9 How to use the GB808 Series Power Unit 10 Maintenance Troubleshooting and Hydraulic Thread Pre...

Page 3: ...anty shall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will th...

Page 4: ...ener installation tools When the GB808 is properly configured with the correct installation tool it is capable of installing 3 32 2 38mm 1 4 6 35mm fasteners It is designed specifically to improve on...

Page 5: ...Vacuum Inlet Hydraulic Outlet Air Inlet Pintail Evacuation Air Outlet Spent Pintail Collection Hanging Lever for Tool Regulator Oil Reservoir Cap Inductive Sensor Connection Wire Hooks for hanging pow...

Page 6: ...l weight it is recommended safety shoes be worn during operation 11 It is recommended tool be operated not more than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZAR...

Page 7: ...aulic oil up and into the front side of the head cylinder assembly causing the head piston to move to the rear of the head cylinder assembly The internal components of the attached nose assembly are a...

Page 8: ...nect air supply when tool is not in use to prevent accidental start up CAUTION Do not use beyond the design intent Images may not reflect actual tool The powerunit is shipped with a plastic plug in th...

Page 9: ...tall adjust or use the assembly power tool for non threaded mechanical fasteners WARNING Operator MUST read and understand all warnings and cautions WARNING It is required that eye protection hearing...

Page 10: ...ers clear of any moving parts Keep fingers clear from fasteners and installed materials Severe personal injury may result Verify that hydraulic hose fittings and couplings air and electrical connectio...

Page 11: ...AW 32 or equivalent to maintain correct oil level Available in quart size Gage Bilt A 768 WEEKLY MAINTENANCE 703515 Vacuum Regulator Tube 4 S H C S Fitting Image may not reflect actual tool HOW TO CLE...

Page 12: ...educe air pressure to 50 psi 3 45 bar during bleeding procedure 6 Point the bleed port towards a container push actuator lever down and hold Block bleed port using a small piece of rubber material bef...

Page 13: ...forming overhaul Severe personal injury may occur if power source is not disconnected WARNING Excessivecontactwithhydraulicoilandlubricantsmustbeavoided Seesafetydatasheetdocumentsforallapplicablemate...

Page 14: ...14 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL OVERHAUL BOOSTER ASSEMBLY...

Page 15: ...15 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL GB808HVB 100 POWERUNIT BOOSTER ASSEMBLY GB808HVB 100 POWERUNIT QUICK EXHAUST VALVE...

Page 16: ...16 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL GB808HVB 100 POWERUNIT VALVE ASSEMBLY GB808HVB 100 POWERUNIT REGULATOR ASSEMBLY...

Page 17: ...17 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL GB808HVB 100 POWERUNIT GB808HVB 100 POWERUNIT...

Page 18: ...18 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL GB808HVB 100 POWERUNIT VACUUM BOTTLE ASSEMBLY GB808HVB 100 POWERUNIT FRAME ASSEMBLY...

Page 19: ...19 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL GB808HVB 100 POWERUNIT SENSOR ELECTRICAL ENCLOSURE...

Page 20: ...20 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL GB808HVB 100 POWERUNIT WIRE DIAGRAM...

Page 21: ...OPERTIES Flashpoint 300 EXTINGUISHING MEDIA Water spray dry chemical CO2 Foam PROTECTION OF FIRE FIGHTERS Special Firefighting Procedures Water or foam may cause frothing Use water to keep fire expose...

Page 22: ...ve Styles Sold Separately Compatible with Gage Bilt and Huck Air hydraulic installation tools GB808 POWERUNIT Sold Separately GB808 WHEELS OPTIONAL Image may not reflect actual tool Hose kites availab...

Page 23: ...23 8 18 REV 2 23 GB808HVB 100 INSTALLATION TOOL This page intentionally left blank...

Page 24: ...ISTERED TRADEMARK OF CHEVRON INTELLECTUAL PROPERTY LLC SLIC TITE IS A REGISTERED TRADEMARK LA CO INDUSTRIES Images may not reflect actual tools Alternative Styles Sold Separately Compatible with Gage...