Gage Bilt GB924, Original Instructions Manual

Page 1: ...E BILT TOOLS ARE AVAILABLE WORLDWIDE E MAIL US FOR A DISTRIBUTOR NEAR YOU ORIGINAL INSTRUCTIONS 44766 Centre Court Clinton Twp MI 48038 USA Ph 1 586 226 1500 Fax 1 586 226 1505 solutions1 gagebilt com...

Page 2: ...Setting Gage 9 How to set up the GB947 Adjusting Setting Output Pressure Checking PULL RETURN Pressure 10 How to set up the GB947 Filling and Draining the Reservoir Reservoir Temperature Control Cauti...

Page 3: ...hall be limited to the repair or rework of the goods supplied or replacement thereof at Seller s option and in no case is to exceed the invoice value of said goods Under no circumstances will the sell...

Page 4: ...rotection of the equipment and operator an internal relief valve is pre set at the factory An external relief valve controls the PULL pressure A pressure switch controls the RETURN pressure and automa...

Page 5: ...2 HP 25 amps nom Pump 2 STAGE Gear Piston Type 75 cu in min 5000 psi Output Pressure Adjustable to 10 000 psi 689 5 bar Shipped with PULL pressure at 5 400 5 700 psi 37 350 39 300 kPa and the RETURN...

Page 6: ...e than 50 out of every 60 minutes where prolonged use is expected REPETITIVE MOTIONS HAZARDS 1 When using the tool the operator can experience discomfort in the hands arms shoulders neck or other part...

Page 7: ...nstallation When the fastener installation is complete the actuator is released When the actuator is released the circuit will supply power to the return solenoid shifting the directional valve The un...

Page 8: ...ile handling this equipment WARNING The users or the user s employer must assess specific risks that could be present before each use based on their application Ensure there is adequate clearance for...

Page 9: ...01102 for the coupler body female 585038 Replacement control cord connectors are available in a set connector assembly 585035 which includes one connector female 585044 and one connector male 585045 P...

Page 10: ...at highest point PULL Pressure Procedure 1 Turn adjusting pull pressure knob clockwise to increase PULL pressure 2 Turn adjusting pull pressure knob counterclockwise to decrease PULL pressure 3 Tight...

Page 11: ...or equivalent Fire resistant hydraulic oil must be used to comply with OSHA regulation 1926 302 paragraph d the fluid used in hydraulic power tools shall be fire resistant fluid approved under Schedu...

Page 12: ...by operators is necessary in maintaining full productivity and reducing downtime Keep areas around the pump obstruction free in order to provide good air flow around the pump and motor Keep pump and m...

Page 13: ...Clean out the spaces between connections If commutator is damaged or worn replace armature 5 Measure the length of the carbon brush 947141 and replace both brushes if either one is 118 inch 3 mm or l...

Page 14: ...in pump Fill and bleed the system b Load is above the capacity of the system Use the correct equipment c Cylinder is sticking or binding Contact service center 5 CYLINDER MOVES SLOWER THAN NORMAL a L...

Page 15: ...replace e Check the external pressure regulator and or the relief valve setting Lift the pump from the reservoir but keep the filter immersed in oil Note the pressure reading when the relief valve be...

Page 16: ...46019 O RING 2 6 947103 LOWER PLATE ASSEMBLY 1 7 947104 GEAR PUMP ASSEMBLY 1 8 946021 AIR VENT SEAT 1 9 947105 PARKER HEX PLUG 1 10a 947106 MOTOR 120V 50 60 Hz 1 10b 947107 MOTOR 230V 50 60 Hz 1 11a 9...

Page 17: ...2 947114 COLUMN LEVEL INDICATORS 1 3 947115 O RING 1 4 947116 TANK SCREW SEAT 1 5 946031 DRAIN PLUG ASSEMBLY 1 7 947117 HEX NUT 1 8 947118 BOLT 1 9 946013 RESERVOIR GASKET 1 10 947119 HEX BOLT AND WA...

Page 18: ...ART NUMBER DESCRIPTION QTY 1 N A PISTON 6 8 mm dia 1 2 SPRING 1 3 N A PISTON BLOCK 1 0 HP 1 4 946041 WASHER 1 5 946042 HEX HEAD PLUG 1 6 O RING 2 7 BALL 1 O RING 2 946002 REPAIR KIT 1 4 23 N A NOT AVA...

Page 19: ...4 947126 SEAT POST 1 15 946035 HEX SOCKET PIPE PLUG 11 5 947127 STICK VALVE ASSEMBLY 1 16 947134 O RING 2 6 946036 BALL RETAINER 2 17 946037 PIN 4 7 947128 SPECIAL WASHER 1 18 947135 MALE HOSE BARB CO...

Page 20: ...6 DRIVE SHAFT GEAR PUMP 1 3 946047 IDLER SHAFT GEAR PUMP 1 4 KEY 2 5 946048 GEAR 2 6 PIN DOWEL 2 7 N A CENTER GEAR PLATE 1 8 N A LOWER GEAR PLATE ASSEMBLY 1 9 946051 PARKER HEX PLUG 1 10 946052 SCREW...

Page 21: ...NUMBER DESCRIPTION QTY 1a 947139 UNIVERSAL MOTOR 120 VAC 50 60 Hz 1 1b 947140 UNIVERSAL MOTOR 230 VAC 50 60 Hz 1 2 947143 FLANGE 1 3 947144 BOLT 8 4 947122 SPRING WASHER 16 5 947145 HANDLE 1 6 946022...

Page 22: ...5 947148 ON OFF 4P TOGGLE SWITCH 1 20 947160 SCREW 12 6 947149 POWER RELAY 1 21 947161 BOLT 3 7 947150 SCREW 3 22 947123 BOLT 2 8 N A CARRIER RAIL 1 23 947122 SPRING WASHER 5 9 N A TS 35 END BLOCK 2...

Page 23: ...R UNIT 8 23 SOLENOID VALVE ASSEMBLY BOLT PATTERN PARTS LIST Solenoid Valve Assembly 947167 Hydraulic Symbol 947167 Solenoid Valve Assy Parts List 947167 1 Solenoid valve x1 947168 1 1 Bolt x4 947170 2...

Page 24: ...material undergoes combustion ACCIDENTAL RELEASE MEASURES Protective Measures Eliminate all sources of ignition in vicinity of spilled material Spill Management Stop the source of the release if you...

Page 25: ...r particular need The kits include the GB947 Powerunit control cord hoses hydraulic couplers and electrical connector for attaching the installation equipment The GB947 12 Kit includes the GB947 Power...

Page 26: ...on tools The unit is electrically powered and delivers up to 10 000 psi 689 5 bar working pressure with simple adjustable hydraulic outputs The GB912 Hydraulic Powerunit is available separately or in...

Page 27: ...27 GB947 HYDRAULIC POWER UNIT 8 23 This page intentionally left blank...

Page 28: ...pproved tools of similar design Sold Separately Images may not reflect actual tool GB808HVB 100 HANGING POWERUNIT WITH VACUUM PINTAIL SENSOR Sold Separately GB808HVB HANGING POWERUNIT WITH VACUUM Sold...