gala gar Tig 3200 ACDC, Technical Instruction Manual

Page 1: ...S MANUAL Ref 470 00 000 Gala TIG 3200 ACDC 3Ph 400 V 50 60Hz GB THIS EQUIPMENT MUST BE USED BY PROFESSIONALS TO ASSIST YOUR WORK CAREFULLY READ THIS MANUAL Jaime Ferr n 19 50014 ZARAGOZA Spain TLF 34...

Page 2: ...TIG 3200 AC DC 2...

Page 3: ...CESS STANDAR ARC SPOT MODE P g 26 5 1 4 TIG DC PROCESS STANDAR ARC INTERVAL MODE P g 27 5 1 5 TIG DC PROCESS PULSED ARC P g 28 5 1 6 TIG DC PROCESS PULSED ARC SPOT MODE P g 29 5 1 7 TIG DC PROCESS PUL...

Page 4: ...ation of tungsten according to the setpoint conditions Possibility to work with tungsten tapered in TIG AC automatic functions of cycle of priming and creation of tip Possibility of Tig torch with rem...

Page 5: ...itchboard where the machine is to be connected must be composed of a differential switch and a circuit breaker AUTHOMATIC SWITCH AS Three pole or four pole Choose the aparatus according with the chara...

Page 6: ...THE WELDING MASS ANY POWER SUPPLY THAT IS OUTSIDE OF THE NOMINAL MARGIN CAUSES THE ACTION OF THE PROTECTION SYSTEM IMPOSING THE WELDING OPERATION 2 4 ELECTRICAL INSTALLATION TO ELECTROGEN TIG 3200 AC...

Page 7: ...dule WCS 520 47012090 Kit careen 64185000 Reels port OPTIONAL 66700000 Cold winding winder OPTIONAL OPTIONAL OPTIONAL 19052614 Torch XT 26 4 meters 19051814 Refrigerated Torch XT 18 4 meters 47012080...

Page 8: ...REAR VIEW FRONT VIEW ICON DESCRIPTION A Feeding hose I General switch ON OFF CN1 Remote control connection J Cooling module connector F1 Fuse protection T 2 A 250V G1 Gas inlet connector ICON DESCRIP...

Page 9: ...he gas fitting of the torch to the gas outlet of the machine G2 and the torch switching connector to the panel connector CN2 Torch Control We will install the pressure reducer to the gas bottle and co...

Page 10: ...ll the pressure reducer to the gas bottle and connect the gas pipe to the pressure reducer and to the quick plug G1 located at the rear of the machine Optionally we can install a remote control to the...

Page 11: ...grounding to negative B2 Optionally we can install a remote control to the connector CN1 Telenet located at the rear of the machine Plugging the power input cable A to the electric net and so we will...

Page 12: ...sequence of home screen icons ICON ACTION Gas purge check Check ventilation system Cooling system check Check selected language Check completed successfully During the power on sequence the serial num...

Page 13: ...ss as well as the setting of equipment configuration parameters LABEL KEY ACTION P1 Welding mode input TIG DC P2 Welding mode input MMA P3 Welding mode input TIG AC P6 Input to SETUP Configuration ON...

Page 14: ...E1 Parameter selection to be modified Illuminated bar E2 Parameter modification Text in red At the end of the parameter setting we will leave the SETUP clicking on P1 key the system will ask a confirm...

Page 15: ...equipment working without water pressure Cooling mode on ON Cooling operation does not works until the welding torch button is depressed Cooling will be permanently activated Automatic cooling mode AU...

Page 16: ...L 0 All open Expert P1 P2 P3 P4 P5 P6 E1 E2 MAIN MENU SETUP EQUIPMENT CONFIRMATION QUESTION REGULATION IN VACUUM REGULATION IN WELDING HOLD OPERATION MODE CYCLE PARAMETERS PROGRAM FILE SAVE LOAD ADVIS...

Page 17: ...we can choose the action controlled by the secondary pushbutton REGULATION E2 DESCRIPTION Correction We work on the correction value selected in the equipment e g pulsed frequency Program Increases or...

Page 18: ...the user to select the welding process LABEL KEY ACTION P1 Welding mode input TIG DC P2 Entrada a modo soldadura MMA P3 Entrada a modo soldadura TIG AC ON THIS SCREEN WE WILL VISUALIZE THE PRODUCT ID...

Page 19: ...will make up your design and facilitate your understanding AREA DESCRIPTION ACTION Shows current computer configuration Adjust welding configuration parameters PRESS Adjust welding parameters regulati...

Page 20: ...2 IGNITION MODE ICON PRIMING HIGH FREQUENCY CONTACT POSITION 3 OPERATION TORCH MODE ICON CONTROL TORCH MODE 2 TIMES 2 SPECIAL TIME 4 TIMES 4 SPECIAL TIME POSITION 4 WELDING MODE ICON WELDING MODE DIRE...

Page 21: ...xclusively with the available options for each selected process and configuration Below we detail the identification screen data in regulation areas In the MMA process the actual voltage value will be...

Page 22: ...ctions are other advantages of this process The cord obtained therefore a good surface finish which it can be improved with simple finishing operations which it has a favorable impact over production...

Page 23: ...elding and arc types TABLE 3 DC WELDING METHOD Standar use Time beads checked Beads intervals at time Fast spot ideal thin sheets Bead of spots Tack chained ARC TYPE STANDAR PRESSED BIPRESSED TACK Mod...

Page 24: ...to display Arc is standard DC KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Accessing to specific cycle of selected m...

Page 25: ...cific cycle of selected mode E1 Modify Main Correction Set the 2nd welding strength E2 Modify Master Value Set the welding strength OPERATING CYCLE DETAIL 4TS Cycle Parameters Chart Press the trigger...

Page 26: ...ntrol KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Accessing to specific cycle of selected mode P6 Select Secondary V...

Page 27: ...OFF Control and a specific time TON Control KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Access to specific cycle of...

Page 28: ...to adapt the heat input to the demands of welding marked by the position type of joint and thickness The control of frequency pulse Control Fpulse set the number of times the intensity change per seco...

Page 29: ...t the number of times the intensity changes per second KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Access to specifi...

Page 30: ...control Fpulse Control set the number of times the intensity changes per second KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Par...

Page 31: ...ith surface finishes to our necessity KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Access to specific cycle of select...

Page 32: ...4 Access to Cycle Parameters Access to specific cycle in selected mode E1 Modify Main Correction Set the welding time E2 Modify Master Value Set the welding strength 5 1 9 1 PRIMING TACK MODE This kin...

Page 33: ...oling between points This process minimizes defor mation of material KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Cycle Parameters Acc...

Page 34: ...ultaneously E2 Modify parameter Each different cycles will be composed by different regulation parameters that will vary depending on the selected operating mode TABLE 4 TIG DC PARAMETER DESCRIPTION F...

Page 35: ...ication Parameter ARC STD CONTINUOUS MODE INTERVAL TORCH MODE 2T TORCH MODE 2TS TORCH MODE 4T TORCH MODE 4TS ARC PULSED CONTINUOUS MODE INTERVAL TORCH MODE 2T TORCH MODE 2TS TORCH MODE 4T ARC BIPULSED...

Page 36: ...ring welding on provides deformed also due to arcing taking this way a form of circular tip 5 2 1 TIG AC PROCESS SELECTION OPERATION MODE Starting from the standard configuration we will access at the...

Page 37: ...nd cleaning Cycle square selection Increased penetration Replacement sheet metal bodywork part of low thickness Cycle selection sinusoidal Keeps hot tungsten for low intensity work Cycle selection tri...

Page 38: ...e balance of the wave Balance it is possible to control the relationship between the cleaning current and the electric arc penetration KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program...

Page 39: ...Penetration Control KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Paremeters Cycle Access specific process cycle and selected mode P5 S...

Page 40: ...netration of the cord Penetration Control KEY ACCI N DESCRIPCI N P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access to Paremeters Cycle Access specific process cycle...

Page 41: ...y marks them less We can regulate the alternating current frequency FAC Control besides adjusting the wave balance Control Balance and adapting the penetration of the cord Penetration Control KEY ACTI...

Page 42: ...nce Balance Control and adapting the cord penetration Penetration Control KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation mode P4 Access to Parameters Cycl...

Page 43: ...sting the wave balance Balance Control and adapting the cord penetration Penetration Control KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Access to Program File P3 Access to Operation Mode P4 Access...

Page 44: ...nd adapting the penetration of the cord Penetration Control TECLA ACCI N DESCRIPCI N P1 Back to Main Menu P2 Access to Program File P3 Access to Operation mode P4 Access to Parameters Cycle Access spe...

Page 45: ...exclusively from the TIG AC operating mode and the phase cycling of the AC current can be combined Sinusoidal Square Triangular See AC Operation Mode KEY ACTION DESCRIPTION P1 Back to Main Menu P2 Acc...

Page 46: ...y depending on the selected operation mode TABLE 4 TIG AC Parameter DESCRIPTION FUNCITION OBSERVATIONS UNIT RESOLUTION SHELL CREATION Creation tungsten tip Make round tungsten to facilitate electri ca...

Page 47: ...ed Segment not selected Identification Parameter ARC STD CONTINUOUS MODE INTERVAL TORCH MODE 2T TORCH MODE 2TS TORCH MODE 4T PULSED ARC CONTINUOUS MODE INTERVAL TORCH MODE 2T TORCH MODE 2TS TORCH MODE...

Page 48: ...lding current regulated Nominal assignment A nominal value within the range 1 0 4 0mm When we left the parameters cycle mode with the CALOTA CREATION activated ON the welding vacuum control screen wil...

Page 49: ...ed the maximum current supported by the se lected cap diameter the cap diameter indication remain green If the rated current exceeds the current supported by the selected cap diameter the diaplay back...

Page 50: ...of its sectors of application The main process features are its simplicity and low price making it a practical and excellent procedure for Offshore use or outdoor work However the coated electrode we...

Page 51: ...Adjusts arc reinforcement during priming E1 Modify Main Correction Adjusts arc reinforcement during welding E2 Modify Master Value Adjusts the welding current 7 HOLD MODE At the end of the welding pr...

Page 52: ...f welding programs for TIG process that it is available in the equipment KEY ACTION DESCRIPTION P1 Go to source process Back to vacuum regulation screen P2 Check Archive Access the program query list...

Page 53: ...ON P1 Go to source process Changes are not saved P2 Save program Save the description and group entered P3 Select field to enter Selected field with white bar E1 Navigate horizontally on keyboard Sele...

Page 54: ...EY ACTION DESCRIPTION P1 Exit Back to File Menu P3 Sort Sort alphabetically by Program No description or group E1 Select Program Program selected with white line E2 P5 Delete Delete selected program P...

Page 55: ...tion table which allows the global visualization of all the available files KEY ACTION DESCRIPTION P1 Exit Changes are not saved P2 Upload program Upload the selected program P3 Sort Sort alphabetical...

Page 56: ...mode will indicate the program data and allows a full display and adjustment of program parameters KEY ACTION DESCRIPTION P1 Exit Program ask if save changes P2 Access to Program File We make a savin...

Page 57: ...THE WELDING OPERATION IS FINISHED AVOID THE DIRECT CONTACT OF THE CLAMP CARRIER WITH THE WELDING MASS AND THE REST OF PARTS CONNECTED TO IT DO NOT DISCONNECT THE MACHINE IF HOT PLEASE WAIT WHILE COOLI...

Page 58: ...n adequate flow rate THERE IS AN ABNORMAL HEATING ON THE EQUIPMENT THERMAL PROTECTION WORKS QUICKLY The equipment is located in such a way as pre venting proper ventilation Place the equipment in an a...

Page 59: ...ls that incorporate some type of surface treatment galvanized galvanized etc Avoid inhalation of fumes during process at all times Protect from smoke and metallic dust Use approved smoke masks Work wi...

Page 60: ...or start up cleaning or replacement of filters fuses and refrigerant or oil loads If the product proves to be defective in the warranty period GALA GAR undertakes to repair it without any additional c...

Page 61: ...GA TIV O INV ERSO R TERMICO 1 TERMICO 2 44 37 54 52 16 11 6 5 47 56 40 55 A SERRANO J S IMON 4701 2028 CN1 6 5 4 3 2 1 N C N C CN2 1 2 3 4 5 6 OU T1 OU T3 N C OV _ V UN _ V GN D 7 OU T4 8 OU T2 2 1 CN...

Page 62: ...TPE GN D 6 5 CN 1 FLA T6V CN 3 TD GN D 8 7 GN D 12V DC 12VD C 5 6 2 1 CN 4 C PLACA FRENTE G TS L2 400 V L3 400 V TELENET REMO TE C ONTRO L CN19V P5 P6 BL BL BL BL BL AM GR AZ RO NE BL BL BL BL BL NA R...

Page 63: ...REPUESTOS TIG 3200 AC DC REF 470 00 000 13 11 15 HR 47000000 V0 1 2 PARTS LIST TIG 3200 AC DC LISTE DES PI CES TIG 3200 AC DC 3Ph 400V 50 60 Hz...

Page 64: ...NUBBER SECUNDARIO GTS 48 533003 SEPARADOR METAL M H M3 10MM 16 47012023 MODULO SECUNDARIO GTS 49 47010095 SOPORTE COMPONENTES GTS 17 533004 SEPARADOR METAL M H M4 10MM 50 43016040 PASAMUROS C DIAFRAGM...

Page 65: ...HOJA MONTAJE ANTORCHA GT 3200 AC DC 25 4 16 Ref 470 17 080 V0 1 1 Ref 470 17 080 V0...

Page 66: ...TIG 3200 AC DC 61 NOTES...

Page 67: ...LECTROMECHANICAL CONSTRUCTIONS FABRICATION ET VENTE D APPAREILS DE SOUDAGE AUTOG NE LECTRIQUE ET FABRICATION ET VENTE D APPAREILS DE SOUDAGE AUTOG NE LECTRIQUE ET FABRICATION ET VENTE D APPAREILS DE S...