Galmet Galaxia KWE-12, Service And Installation Manual

Page 1: ...feeder fixed retort Straight feeder rotary retort Slanted feeder fixed retort Slanted feeder rotary retort Controller eLider Catalogue No Production date QC Please read the instructions carefully before beginning the installation and use of the product www galmet eu Made in Poland Original Instruction ...

Page 2: ...Lider 8 4 Assembly 9 4 1 Boiler transport 9 4 2 Boiler setting 10 4 3 Boiler connection diagram to central heating system 10 4 4 Connecting of boiler to chimney and installation 12 5 Operation and service 12 5 1 Lighting up 12 5 2 Air adjustment 12 5 3 Resupplying of fuel 13 5 4 Stopping boiler operation 13 5 5 Boiler cleaning 14 5 6 Overload safety breaker 14 6 Conditions of safe operation 15 7 S...

Page 3: ...ents of PN 91 B 02413 standard The boilers may operate in closed installationsprovideddevicesusedforreliefofexcessiveheatareinstalled relief coolingvalveofDBVtypeoracoolingcoil An indicative table of the boiler selection for a building building heat demand 40 60W m3 without domestic hot water demand Boiler output kW Room height m Room surface area m2 Room cubature m3 12 2 5 80 120 200 300 17 2 5 1...

Page 4: ...t section area mm Ø 160 Flue gas temperature for the rated output C 71 Flue gas temperature for the minimal output C 61 Flue gas mass stream for the rated output kg s 0 0083 Flue gas mass stream for the minimal output kg s 0 0035 Flow resistance mbar 147 Operation temperature range C 55 85 Maximal temperature on supply C 85 Minimal temperature of return C 55 Permissible operation pressure bar 2 2 ...

Page 5: ...E boiler K B H G D F C J E A Drawing 1 Dimensions of the Galaxia KWE boiler DIMENSION A B C D E F G H I J K POS 2 3 7 9 10 Galaxia KWE 12 Galaxia KWE 17 Galaxia KWE 22 778 487 1317 1196 163 755 1164 1620 360 ø160 600 4 2 4 1 2 Galaxia KWE 30 Galaxia KWE 40 in boilers with slanted feeder a 30 mm should be added because of the legs below the boiler ...

Page 6: ...leaning door 12 Chamber door 13 Burner door 14 Door insert 15 Door knob 16 Door guard 17 Door frame sealing 18 Burner door insulation 19 Water tube duct cover 20 Upper cleaning hole 21 Bottom cleaning hole 22 Ash drawer 23 Flue 24 Flue insert 25 Feeding tube 26 Return tube 27 Feeder flange 28 Insulation 29 Guards 30 Deflector 31 Fire box ring 32 Fire box pan 33 Retort band 34 Burner guard 35 Burne...

Page 7: ...are lined with mineral wool 28 Their job is to limit boiler heat loss to the environment apart from the aesthetic purpose 2 2 Feeder The feeder comprises a feeding unit which is outside of the boiler and a burner set located inside of the boiler which is fixed to the boiler flange 27 2 2 1 Feeding unit The feeding unit is constructed of a feeder tube 39 ended with two flanges and a stokehole 40 wi...

Page 8: ...oller 47 providingfullcontrolofsafeandeconomicalboileroperationandadjustmentofthecombustion process Thanks to the PID algorithm it can smoothly modulate the boiler output depending on heat reception It receives signals from central heating boiler body temperature sensor 48 household hot water tank temperature sensor external temperature sensor valve sensor return sensor feeder tube overheating sen...

Page 9: ...n is supplied on a pallet The boiler should be removed from the pallet acc to the below drawing 1 Unscrew bolts connecting the boiler with the pallet 2 Remove the upper guard 3 Hook on the lifting lug 4 Lift the boiler and remove the pallet 5 Position the boiler on the floor 2 Zdejmij osśonń górnć 3 Zaczep hak za ucho 5 Ustaw kocioś na posadzce Drawing 3 Removing of boiler from transport pallet Th...

Page 10: ...in with a protective wire Provide lighting for the boiler front The boiler should be placed away from flammable elements fuel should be behind a partition 4 3 Boiler connection diagram to central heating system Installing of the controlled mixing valve e g 4 way will provide the user with heating comfort and protect the boiler against low temperature corrosion Prior to starting up of the boiler ch...

Page 11: ...t water circulation pump 11 discharge valve 12 signaling tube 13 overflow tube 14 vent tube M actuator motor T thermostat controlled valve Drawing 5 Block diagram of Galaxia KWE boiler connection to central heating system to CH installation from water supply to CH installation from water supply to return line to sewer system to sewer system Drawing 6 Galaxia KWE boiler with cooling coil to CH inst...

Page 12: ...rable way Connectionoftheboilertothecentralheating electric watermainandchimneyinstallationsacc toregulationsinforceandinstructionmanualisperformed by an installer He also performs the first lighting up of the boiler and confirms it with an entry in the guarantee card 5 Operation and service Prior to commencing lighting up the fixed retort combustion box should be sealed 5 1 Lighting up Lighting u...

Page 13: ...oot in boiler exchanger falling of unburned fuel on the ash tray larger fuel consumption 5 3 Resupplying of fuel The fuel bin should be resupplied always when the fuel layer in the bin reaches the height less than 20 cm from the bottom Supplied fuel should be dry At the moment of lifting the bin damper the bin opening sensor is initiated switching off the blower and feeder The fuel bin should alwa...

Page 14: ... tubes and horizontal water tube duct remove the ceramic elements and swirlers remove the deflector clean the combustion chamber walls close the cleaning door and open the combustion box door clean the combustion chamber remove the cover of the upper cleaning hole and disassemble vertical swirlers clean the combustion tube walls clean the flue through the top and bottom cleaning hole on the flue o...

Page 15: ... little water in the installation and lack of pressure in the installation the installation should be the open type provide signaling of water level in the installation or its automatic topping up the expansion vessel should be warmed up in the relevant way use protective gloves goggles and helmets when operating the boiler open the door at open flow damper on the flue and switched off boiler stan...

Page 16: ... using the push button located on the boiler body under the protective cap drawing 2 pos 50 7 2 Boiler temperature sensor The boiler sensors monitors temperature of the boiler the current temperature is displayed by the controller In case when the boiler set temperature is exceeded the controller breaks operation of the fuel feeder and fan The maximum temperature of the boiler temperature sensor i...

Page 17: ... FAN AND FEEDER SHOWN ASWORKING ONTHE CONTROLLER S DISPLAY activation of the STB system boiler temperature above 95 C push the button located on the boiler body under the protective cap drawing 2 pos 50 check the operation of the CH and DHW pumps check the operation of the 4 way valve check if the boiler s power is selected correctly compared to the size of the heating circuit TEMP DROP INTHE BOIL...

Page 18: ... is compliant with the following directives 2006 42 WE 97 23 WE 2006 95 WE 2004 108 WE as well as the following standard EN3003 5 2012 This is confirmed by the CE mark Boilers do not have the possibility of installing an additional grate Moreover our boilers meet the criteria of energy ecology standard imposed on the low temperature boilers for solid fuel This is furthermore confirmed by an indepe...

Page 19: ... All rights reserved Galmet Sp z o o Sp K Service and installation manual C H Water Boiler 19 10 Examinationcertificate ...

Page 20: ...Service and installation manual C H Water Boiler All rights reserved Galmet Sp z o o Sp K 20 11 Certificate ...

Page 21: ... All rights reserved Galmet Sp z o o Sp K Service and installation manual C H Water Boiler 21 Notes ...

Page 22: ...p K 48 100 Głubczyce Raciborska 36 tel 48 77 403 45 00 fax 48 77 403 45 99 service 48 77 403 45 30 serwis galmet com pl Technical Support 48 77 403 45 65 kotly galmet com pl 25 07 2016 Galmet Sp z o o Sp K www galmet eu ...