Gamatronic POWER+ PREMIUM, Installation Manual

Page 1: ...91450 Israel Tel 972 2 588 8222 Fax 972 2 582 8875 Email info gamatronic co il Website www gamatronic com 2MUM PP 33 POWER PREMIUM M MO OD DU UL LA AR R U UP PS S S SY YS ST TE EM M U UP P T TO O 1 1...

Page 2: ...ay have against Gamatronic for any consequential or special damages arising out of any breach of warranty and for any damages that the Purchaser may claim for damage to any property or injury or death...

Page 3: ...Initial startup of the system 19 2 6 Initial configuration 20 2 6 1 Continuing first time start up process 24 2 6 2 Define the IP Address of Power Premium 25 2 7 Testing 27 2 7 1 Blackout Test 27 2 7...

Page 4: ...t rear of controller 18 Figure 16 Pin numbers in D9 connectors 18 Figure 17 Initial configuration wizard Start screen 20 Figure 18 Initial config wizard password entry 20 Figure 19 Initial config wiza...

Page 5: ...Figure 49 The remote monitoring panel 47 Figure 50 Connecting the remote monitoring panel 48 Figure 51 GMACi G4 49 Figure 52 G Eye 50 LIST OF TABLES Table 1 Installation checklist 2 Table 2 Battery li...

Page 6: ...20 cm of clearance space between the ventilation openings of the UPS and other objects or walls The UPS must be well grounded to the building s grounding system with a conductor that has a current ca...

Page 7: ...PS Do not install the UPS next to gas or electrical heaters A restricted location is recommended in order to prevent access by unauthorized personnel If you remove a UPS module from the PowerPlus Prem...

Page 8: ...CTORY CONFIGURATION THE SYSTEM NAMEPLATE MUST BE UPDATED TO INDICATE THE NEW POWER AND CURRENT CAPACITY This condition applies when new non redundant power modules are added to the system or when form...

Page 9: ...rming the installation it is recommended that you browse the Power Premium User Guide to obtain a basic familiarity with the system and the user interface The POWER PREMIUM is comprised of the followi...

Page 10: ...ules are in place Components and modules are securely fastened to shelves 2 3 1 Step 3 Comments on visual inspection __________________________________________________ ________________________________...

Page 11: ..._________________________________________________ _______________________________________________________________________________ Initial Startup Apply ac power and measure dc voltage 405 Vdc and 405...

Page 12: ...llation Guide rel 1 7 PLEASE SKETCH ON THE FOLLOWING PAGE A DIAGRAM OF YOUR SYSTEM CONNECTIONS OR INCLUDE A FORMAL CONNECTION SCHEMATIC WHEN SENDING THE CHECKLIST TO GAMATRONIC 2 2 Connection diagram...

Page 13: ...heir shelves 2 3 2 Site preparation physical Perform the following procedures before connecting any external cables to Power 1 Ensure that the ambient temperature in the immediate vicinity of Power co...

Page 14: ...at the dc voltage at the switch of the battery cable is 360 V and 360 V 6 Verify that the proper ac and dc fuses 18 A ac and 20 A dc are present for each phase in each module 7 An external N O EPO swi...

Page 15: ...ecause the input neutral line and the output neutral line are physically linked together This may result in the system defining its own reference voltage which will be set by the load distribution bet...

Page 16: ...PUT 3x400 V 50 60 Hz OUTPUT 3x400 V 50 60 Hz Figure 4 Ac terminals on 50 and 100 kVA models 1 Connect the rectifier ac input bypass ac input and output cables 2 Use a torque wrench to tighten the term...

Page 17: ...GAMATRONIC ELECTRONIC INDUSTRIES LTD Power PREMIUM Installation Guide rel 1 7 9 2 3 6 Connection diagram for standard 3 3 configuration Figure 5 Connection diagram for standard 3 3 configuration...

Page 18: ...GAMATRONIC ELECTRONIC INDUSTRIES LTD 10 Power PREMIUM Installation Guide rel 1 7 Figure 6 Connection diagram for 3 3 config w input isol transformer...

Page 19: ...ELECTRONIC INDUSTRIES LTD Power PREMIUM Installation Guide rel 1 7 11 Figure 7 Maximum input current Figure 8 Ac switch and circuit breaker recommendations SW1 and CB1 through CB6 appear in Figure 5 a...

Page 20: ...ng diagram accompanying the battery compartment A battery compartment will hold 60 battery blocks each block rated 12 V and 5 or 7 ampere hours A battery compartment contains 4 drawers The batteries c...

Page 21: ...NING After connecting the battery cabinet to the UPS do not turn on the battery cabinet s circuit breaker until the UPS s AC INPUT circuit breaker is turned on Connect the cables from the external bat...

Page 22: ...tteries from moisture dampness and foreign substances The temperature of the battery s surroundings influences the batteries useful lifetime Table 2 Battery lifetime vs environmental temperature ENVIR...

Page 23: ...es and following standard safety procedures Figure 11 shows a view from above of the open static switch tray and the location of the special terminal connections Figure 12 provides a closer look at th...

Page 24: ...Emergency Power Off EPO switch can be installed by the customer to enable immediate shutdown of the UPS Once switched off by the EPO the POWER must be restarted manually The UPS has two terminals mark...

Page 25: ...al circuit in response to a system alarm The connections for the input and output dry contacts are located on the right rear side of the controller module of the UPS on the external surface of the UPS...

Page 26: ...DRY CONTACTS PINS FOR REMOTE PANEL 1 Input dry contact 5 AUX5 Not used RTX 2 Reserved RXD Receive data Not used 3 Output dry contact 2 Normally Open Default value when closed is line failure can be re...

Page 27: ...the controller see section 5 then insert the controller module into any one of the module slots Ideally the controller should be located at about eye level so that it will be easy to read the LCD scre...

Page 28: ...ens you supply the Power Premium with required basic configuration information to enable initial operation of the Power Premium The initial configuration process is described here Figure 17 Initial co...

Page 29: ...ntinue to be able to accommodate the maximum expected load When the primary modules are operating normally the redundant modules participate with them in load sharing 3 2 In the upper half of the scre...

Page 30: ...n press Next This capacity figure is used by the UPS when in battery mode to calculate the amount of backup time remaining If you are not sure of your battery cabinet s Ah capacity look at one of the...

Page 31: ...PREMIUM Installation Guide rel 1 7 23 6 Choose the appropriate time zone then press Next Figure 22 Initial config wizard set time zone 7 Press Finish to exit the wizard Figure 23 Finish configuration...

Page 32: ...ose Operation Turn on off System on 3 Return to the main menu by tapping on the house home icon in the upper left corner of the Power Premium screen 4 On the main menu screen if the alarm symbol a yel...

Page 33: ...IP Address of Power Premium This procedure assigns an IP address to the Power Premium Assigning an IP address enables you the user to remotely monitor and control the Power Premium over an IP network...

Page 34: ...addresses now To select an address field on the screen press the field with your finger Depending on the particular model of screen on your system dragging your finger lightly across the field from r...

Page 35: ...no alarms or fault indications are present 2 7 3 Check IP Communication with Controller This test is designed to verify that the System Controller is properly configured for communication and that the...

Page 36: ...an Automatic Transfer Switch ATS Because these sources are not usually synchronized switching between the sources requires an interval of at least 10 seconds Figure 26 illustrates the timing factors...

Page 37: ...reserve source The timing variables T1 through T5 are described in Figure 26 The knob at the bottom of the control panel controls the actions of the ATS The ATS can be set to use the normal source Th...

Page 38: ...tribution between the three phases This can cause serious damage to the UPS CAUTION If you have a four pole mains to generator switching system you are in danger of having the neutral line disconnecte...

Page 39: ...C ELECTRONIC INDUSTRIES LTD Power PREMIUM Installation Guide rel 1 7 31 Figure 29 Acceptable connection for grounded generator and 4 pole switch Figure 30 Preferred generator neutralized and connectio...

Page 40: ...of system installation Replacement of a module in an installed system Addition of a module to an installed system Removal of a module from an installed system The physical insertion and removal of mo...

Page 41: ...f the module face 2 Grip the module by the handle on the front face of the module and pull the module out gently but firmly 4 3 First time insertion of power modules at system installation When the in...

Page 42: ...oose becomes highlighted Figure 33 Turning off a module 3 Press the Complete Shutdown button 4 To verify that the module has been shut down navigate to the module status screen Main screen Status Modu...

Page 43: ...en and verify that the values for output voltage output frequency and frequency range match the system nominal settings 10 Navigate to Operation Turn on off Modules on Select the module to be switched...

Page 44: ...ct the replacement module and adjust the problematic phases up or down as required 12 3 Return to step 12 and repeat the verification and adjustment process until the output voltage of each phase of t...

Page 45: ...Slide the new module into place in the appropriate shelf Push the module all the way then tighten the two screws that secure the module in place one on each end of the module s front panel 3 Navigate...

Page 46: ...e module that was just switched on and verify that the status is ON for these items PFC Inverter Input relay Output relay Verify that the other fields are also normal Figure 39 Verifying status of add...

Page 47: ...tage of each phase of the replacement module is within 2 of the system nominal value 8 The Power Premium controller must be informed that a new module has been added to the system On the LCD control p...

Page 48: ...e to be replaced The modules are numbered from bottom to top The outline of the module you choose becomes highlighted Figure 41 Turning off a module 3 Press the Complete Shutdown button 4 To verify th...

Page 49: ...e handle on the front face of the module and pull the module out gently but firmly 7 The Power Premium controller must be informed that a module has been removed from the system On the LCD control pan...

Page 50: ...m the box and remove the mounting apparatus Figure 43 Remove the mounting block 2 Loosen the nut on the rear of the mounting block without removing the nut so that the nut can get into the track on th...

Page 51: ...5 There is a cable on the top front of the UPS which supplies power and communication to the LCD screen Connect the cable to the right rear of the LCD screen You need to press the little buttons on bo...

Page 52: ...ss line includes CB01 CB03 and CB05 The problem is how to prevent CB01 and CB03 from tripping open before CB05 trips open Figure 48 A UPS s bypass circuit Selection of circuit breakers to achieve disc...

Page 53: ...will interrupt the short circuit before any damage can be done to the static switch contactor and the UPS modules If you choose to use a time delay circuit breaker on the bypass input line recommended...

Page 54: ...r is lit on the controller 4 Switch ON the external maintenance bypass circuit breaker 5 Switch OFF the external ac output circuit breaker 6 Switch OFF the external rectifier input switch 7 Disconnect...

Page 55: ...s only one button the Alarm Off button which enables you to temporarily silence the audible alarm Figure 49 The remote monitoring panel Table 4 LEDs on the remote monitoring panel LED INDICATOR COLOR...

Page 56: ...GAMATRONIC ELECTRONIC INDUSTRIES LTD 48 Power PREMIUM Installation Guide rel 1 7 Figure 50 Connecting the remote monitoring panel See also Figure 15 Figure 16 and Table 3...

Page 57: ...fined time delay Include internal GSM modem quad band for an additional remote control and management link without LAN dependency Bi directional control via simple SMS commands Automatic response to s...

Page 58: ...re with user defined time delay Auto wake up of servers on restoration of ac power after user defined time delay Include internal GSM modem quad band for additional backup control management without L...

Page 59: ...d include a visual inspection of the UPS and its batteries and the tightening of any screws and bolts that have over time become loosened The owner of the UPS is responsible for ensuring that the prev...

Page 60: ...customer and Gamatronic In regards to service oral agreements have no standing Service shall be provided gratis during the warrantee period on the condition that the UPS has been properly maintained...

Page 61: ...orm Sinusoidal THD Less than 2 for linear load Load CF max 6 1 Ac Ac efficiency nominal Up to 96 Dc Ac efficiency nominal Up to 98 Batteries Dc link voltage Vdc 320 to 405 Quantity and type 60 12 Vdc...

Page 62: ...with system modules Serial isolated Events log 500 events System operation without controller Unchanged On screen parameters Load bar graph 3 phase voltages 3 phase currents Battery voltage Status of...

Page 63: ...ower systems for Telecom Dc to Ac Inverters Dc to Dc Converters Frequency Changers Battery Chargers Power Management Solutions Headquarters and Factory 17 Hartom Street POB 45029 Jerusalem 91450 Israe...