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SC32 HYDRAULIC HOSE

CRIMPER OPERATORS MANUAL

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Summary of Contents for SC32

Page 1: ...SC32 HYDRAULIC HOSE CRIMPER OPERATORS MANUAL...

Page 2: ...assemblies 2 Follow the current GATES OPERATING MANUAL and CRIMP DATA for the Gates SC 32 Crimper 3 Use only NEW UNUSED GATES hose and fittings 4 Wear SAFETY GLASSES 5 Keep hands clear of moving part...

Page 3: ...n Procedure 5 Operating Instructions Standard Dies 6 Operating Instructions Double Angle Dies 7 Measuring Crimp Diameter 8 Troubleshooting 9 Warranty 10 QTY UOM P N or Form DESCRIPTION 1 EA 73690322 7...

Page 4: ...si Pump HP SC32 2 HP 220V 1 ph Pump HP SC32 1 HP 110V Reservoir Capacity 1 Gal Oil Type ISO Viscosity Grade 46 SAFETY PRECAUTIONS READ INSTRUCTIONS AND IDENTIFY ALL CRIMPER COMPONENTS BEFORE USING CRI...

Page 5: ...Ram retraction stop 80 Ton Hydraulic Cylinder Power On Off Circuit Breaker Switch 1HP 2HP 10 000 psi Single Phase Hydraulic Pump 220 Volt 110 Volt options are available Dial Vernier Adjuster Calibrati...

Page 6: ...Clamp the stem in vise on hex portion and push hose onto stem Hose should be flush against stem shoulder See cutaway drawing 6 Push ferrule so it rests against hex of stem Hose and coupling are now r...

Page 7: ...low the top of the die See Photo 1 Photo 1 4 Push and hold the start stop switch until the pump stops 5 Remove the coupling and measure the crimp diameter which should measure 1 000 003 inches See pag...

Page 8: ...Crimp Manual 35019 Ind and 428 7635 Auto or log onto www gates com ecrimp Lubricate the outer surfaces of the dies with MolkKote G 5 Position the Compression Ring loosely over the die set and insert...

Page 9: ...y and squarely in the bottom flange 3 Select the correct Double Angle Die for the hose and fitting combination being crimped Lubricate the I D of the Bottom Base Ring and the top Compression Ring with...

Page 10: ...eck calibration of the machine and recalibrate If machine is properly calibrated you may need to make a slight adjustment to the Dial Vernier Adjuster When NOT using 21 and 22 Dies 1 Using Gates Dial...

Page 11: ...ion and re calibrate if required Incorrect die being used Incorrect setting of the Dial Vernier Adjuster Check hose crimp specifications Inadequate pump pressure Check oil level in the pump It should...

Page 12: ...l cleanliness For general shop conditions change the oil every 300 hours Drain the oil through the plug in the bottom of the reservoir and refill with ISO Viscosity 46 hydraulic oil to between 1 1 2 a...

Page 13: ...PUMP ADAPTER 10 74800070 SC32 CRIMPER PUMP 220V 77500 10 74800071 SC32 CRIMPER PUMP 110V 77501 15 74810051 SC32 REPLACEMENT PUMP 2HP 220 77505 15 74810052 SC32 REPLACEMENT PUMP 1HP 110 77506 17 748210...

Page 14: ...2 SC32 CRIMP STOP SWITCH 78984 7 SC32 SWITCH GUARD 8 SC32 SWITCH GUARD SCREWS 9 74821737 SC32 MICROMETER 78989 10 SC32 MICROMETER SLIDING ASSEMBLY 11 SC32 MICROMETER NUT 12 SC32 TOP FLANGE 13 74821733...

Page 15: ...78952 For crimping 10ACA 7482 0943 Die Set 743 78953 For crimping 12ACA 7482 0944 Die Set 744 78954 For crimping power steering 7482 0945 Die Set 745 78955 For crimping grease fitting 7482 0946 Die Se...

Page 16: ...ou This warranty gives you specific legal rights and you may also have other rights which vary from state to state Fro warranty service contact Service Department the Gates Corporation 1551 Wewatta St...

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