GE AF-600, Installation And Start-Up Instructions Manual

Page 1: ...oubleshooting Instructions for AF 600 Redundant Drive Panels DEH40634 4 AF 600 FP User s Guide DET 609 DEH40637 Not Included 5 Appendices Table of Contents Current Ratings and Fuse Sizes DEH40636 6 In Warranty Information Form DEH40638 7 Appendix B Wire Sizes Torque and Estimated Watt loss Details DEH40635 8 Product Drawings Electrical and Mechanical Not Included Table of Contents 1 ...

Page 2: ...est complete review of the manual by your personnel prior to installation and subsequent operation of the product Before proceeding to the instructions note that throughout this manual are several warnings cautions and notes which are highlighted in shadowed boxes as shown below Please take time to read these special instructions because they contain important information regarding protection and ...

Page 3: ...o install the drive panel make sure the proper equipment for lifting is available Refer to the appropriate Outline drawing for the dimensions estimated weight and required clearances for installation Review the Layout and Elementary diagrams before wiring your AF 600 Redundant Drive panel ENVIRONMENT AF 600 Redundant Drive Panels are available only in NEMA type 1 Enclosures The environment must al...

Page 4: ...osure should not be allowed to circulate back into the enclosure All enclosures shall be installed where the doors are able to completely open Do not mount enclosure where the air flow into or out of it may be restricted INSTALLATION Panels must be installed per NEC 110 26 and local codes and have minimum clearance to operate door safely and allow for proper maintenance as needed e g access and ch...

Page 5: ... accordance with local and national codes Do not use the cable sizes listed in DET 609 DET 610 manuals All power wiring must be routed away from other wiring Avoid running power wiring parallel to other wiring without a minimum separation distance of four 4 inches Power wiring should only cross perpendicular to other wiring Input and output power shall be connected as per the wiring diagram Incomi...

Page 6: ...customer terminal board CTB1 Please reference the appropriate wiring diagram Torque values for connecting to CTB1 are located in the Appendices SIGNAL WIRING 24 VDC or less All field wiring shall have a minimum insulation rating of 75 C 167 F Size wire according to local and national codes All field signal wiring must be twisted and shielded All shields must be grounded at one point ONLY It is rec...

Page 7: ...r keeping the inverter and other components within their thermal recommendations the cooling fan s used to ventilate your enclosure also need to be cleaned periodically Cleaning the cooling fan s is recommended to keep the proper amount of air circulating through the enclosure GE Drives recommends that all power connections be checked for proper tightness every 6 months due to thermal cycling that...

Page 8: ...Transformer w fuses Bussman Ferraz Shawmut Amp trap Time Delay Class J Fuses or equivalent GE Line Reactors optional GE DC Link Reactors Drive inbuilt These instructions are intended as a supplement to the User s Guide for the AF 600 FP drive For programming operating and troubleshooting instructions for the adjustable frequency drive please refer to the User s Guide which is included with your Re...

Page 9: ... 2 Customer Terminal Board page 5 3 AF 600 Drive Terminal Board I O page 6 4 Adjustments page 7 5 AF 600 FP Drive Function Code Changes page 8 6 Troubleshooting page 10 Table of Contents NOTE The terms drive and inverter are used interchangeably in this document 9 ...

Page 10: ... be from the adjustable frequency drive1 Drive1 position or from drive2 Drive2 position This selector can be changed on the fly without first completely stopping the motor However when changing from Drive1 to Drive2 mode a short delay is required to be inserted by the operator approximately 10 seconds to allow time for the motor s rotor flux to decay WARNING Although input power is removed from th...

Page 11: ... 0 10 VDC or 4 20 mA signal Hand Off Auto on the Drive key pad All AF 600 redundant drive panels include a keypad for programming and operation of the drive and includes Hand Off and Auto operation keys buttons When shipped from the factory the Hand Off and Auto buttons are enabled Pressing the Off button while the drive is running will cause the drive to decelerate and shut off regardless of the ...

Page 12: ...Drive2 Run Indicator This blue light on the panel door indicates that the Drive2 contactor is energized In order for this to happen the Drive1 Off Drive2 selector must be in the Drive2 position and the H O A switch must be in either the Hand or Auto positions if Auto then remote run contacts must also be closed Drive1 Fault Indicator This amber light on the panel door indicates that the Drive 1 is...

Page 13: ...r provided for cable shield grounding CTB1 16 through CTB1 18 Analog Speed Reference Input for Drive 2 Connect customer supplied 0 10 VDC or 4 20 mA Auto speed reference signal This signal functions as the drive s speed reference when the H O A switch is in the Auto position If utilizing a 0 10 VDC signal CTB1 16 and CTB1 18 are to be used If utilizing a 4 20 mA signal CTB1 16 and CTB1 17 are to b...

Page 14: ...Setting these adjustments appropriately is an important factor in ensuring that applicable safety codes are met and that your bypass panel wiring and motor are adequately protected The following list comprises all of the user adjustable devices components inside the AF 600 FP Bypass panel The user may wish to have a copy of NFPA 70 2008 commonly known as the National Electric Code or simply NEC av...

Page 15: ...icient for the starting current requirements of the motor please note exception 2 b to NEC 430 52 Exception 2 b states the rating of a time delay fuse may be increased but shall not exceed 225 of the motor FLA in any case In the case where a larger or smaller fuse is required a limiting factor in the bypass panel may be the fuse holder The appendices provide a table for the maximum fuse size permi...

Page 16: ...auto tune the drive to the connected motor reference the following instructions along with the AF 600 FP User s Guide DET 609 With power applied to the panel 1 Place the Hand Off Auto and Drive1 Off Drive2 selector switches in the Off and Drive1 positions respectively 2 For Full Auto tuning follow the instruction below Quick Menu Ok Quick start Ok Once Up arrow Ok P 04 Auto Tuning Ok 1 Full Auto t...

Page 17: ... other three possibilities and the corresponding corrective actions are as follows Problem Motor turns correctly in Drive2 mode and incorrectly in Drive1 mode Solution Swap the leads at the drive s output terminals Problem Motor turns correctly in Drive1 mode and incorrectly in Drive2 mode Solution Swap the leads at the drive s output terminals Problem Motor turns incorrectly in both modes Solutio...

Page 18: ... AN 10 2100 Rev 01 10 20 2010 AF 600 FP User s Guide DET 609 AF 600 FP User s Guide for up to 60HP 208V up to 125HP 460 575 To be inserted here along with any other GEI for any Options which may be included 18 ...

Page 19: ...DEH40636 AN 11 1018 Rev 02 09 26 2011 Table A 460 VAC Panel Current Ratings and Maximum Allowable Fuse Sizes In Warranty Information Form Appendices Table of Contents 19 ...

Page 20: ...t Drive Panels 460 VAC Current Ratings and Maximum Fuse Sizes VAC Panel VAC Panel Max Allowable Hp Rating Current Rating Fuse Size 15 21 33 25 20 27 43 75 25 34 54 25 30 40 63 00 40 52 82 25 50 65 103 25 60 80 127 75 75 96 166 25 100 130 206 50 125 156 253 75 20 ...

Page 21: ...Wiring distance between motor drive ______ ft Power Factor Correction Capacitors _____ Yes _______ Microfarad _____ No Other Equipment on Same Power _____ Yes _____ No If Yes what ______________________________________________________ II Function Code Different From Factory Settings FC Setting FC Setting III Failure Message Latest Fault Previous Fault IV Status When Failure Occurred check one ____...

Page 22: ...e following is the ship to address for all warranty replacement items Company Name ________________________________________________________________ ________________________________________________________________ Street Address ________________________________________________________________ ________________________________________________________________ City State Zip Code ______________________...

Page 23: ...ISCONNECTOR 15 through 30 10 AWG 3 AWG Note 1 40 through 50 14 AWG 2 0 AWG Note 1 60 through 100 6 AWG 3 0 AWG Note 1 125 through 250 2 AWG 600MCM Note 1 Drive output power Terminal Board 15 through 25 10 AWG 7 AWG 16 lb in 30 through 40 35 AWG 2 AWG 40 lb in 50 through 75 50 AWG 1 0 89 lb in 100 95 AWG 4 0 212 lb in 125 120 MCM 250MCM 212 lb in Power Distribution Blocks 15 through 100 2 0 AWG 14 ...

Page 24: ...over 1 4 inch Split bolt connectors other connectors 18 10 20 35 80 75 8 25 40 80 75 6 4 35 45 165 110 3 35 50 275 150 2 40 50 275 150 1 50 275 150 1 0 2 0 50 385 180 3 0 4 0 50 500 250 250 350 50 650 325 400 50 825 375 500 50 825 375 600 750 50 1000 375 800 1000 50 1100 500 1250 2000 1100 600 Note For values of slot width or length not corresponding to those specified the largest torque value ass...

Page 25: ... 32 7 12 1 4 9 12 9 32 15 Above 9 32 20 a For slot length of intermediate values torques pertaining to next shorter length shall be utilized For screws with multiple tightening means the largest torques value associated with the conductor size shall be marked Slot length shall be measured b Slot width is the nominal design value Table 54 3 Tightening torque for socket head screws Socket size acros...

Page 26: ...DEH40635 AN 12 1007 Rev 02 04 04 2012 Table A Redundant drive panel HP Ratings Estimated Watt Loss Watts at 460V 15 432 20 572 25 673 30 731 40 934 50 1009 60 1258 75 1527 100 1912 125 2039 26 ...