GE Druck PV 622, User Manual

Page 1: ...GE Sensing Inspection Technologies Druck PV 62x pneumatic hydraulic pressure stations user manual K0457...

Page 2: ...1 2 PV 62x DPI 620 PM 620 Recommended pressure modules PM 620 PV 621 models 25 mbar to 20 bar 0 36 to 300 psi PV 622 models 25 mbar to 100 bar 0 36 to 1500 psi PV 623 models 70 to 1000 bar 1000 to 150...

Page 3: ...ntrol the pressure in the pressure station Some liquid and gas mixtures are dangerous This includes mixtures that occur because of contamination Make sure that the equipment is safe to use with the ne...

Page 4: ...s only Ice in the pressure mechanism can cause damage If the temperature is less than 4 C 39 F drain all water from the instrument In its normal condition the PV 623 model contains hydraulic fluid To...

Page 5: ...stations on their own or you can attach the DPI 620 calibrator and a PM 620 module to make a fully integrated pressure calibrator instrument Advanced modular calibrator DPI 620 user manual K0449 Optio...

Page 6: ...g pressure module connection to prevent fluid leaks Fast thermal stability for devices attached directly to the pressure test connection one minute All pressure stations Quick fit pressure adaptors fo...

Page 7: ...ve the PDF onto a computer or similar device that has the necessary PDF software To navigate between related items of information the user manual includes cross references and links for example Note I...

Page 8: ...Issue 1 viii About this manual K0457 EN English...

Page 9: ...2 1 2 4 Volume adjuster 1 2 1 2 5 Selector pressure vacuum 1 3 1 2 6 Pump pressure vacuum 1 3 1 3 PV 622 models 1 4 1 3 1 Pressure relief valve PRV 1 4 1 3 2 Test port 1 5 1 3 3 Pneumatic pressure re...

Page 10: ...the device under test 3 1 3 3 1 Procedure to attach 3 2 3 3 2 Procedure to remove 3 2 3 4 Attach Adjust a PRV 3 2 3 4 1 Procedure to attach 3 3 3 4 2 Procedure to adjust 3 3 3 5 Vacuum or pressure ope...

Page 11: ...620 calibrator Set the pressure units 5 5 5 3 4 DPI 620 calibrator Set up a Leak Test 5 5 5 3 5 DPI 620 calibrator Set the PM 620 module to zero 5 6 5 3 6 Example procedure Gauge indicator calibration...

Page 12: ...Issue 1 xi Table of Contents K0457 EN English...

Page 13: ...h the device under test see Section 1 2 2 3 Pressure and electrical connections for a PM 620 module Seal the pressure connection with a blanking plug P N IO620 BLANK or a PM 620 module that has the co...

Page 14: ...emove the device under test 1 2 3 Pneumatic pressure release valve This is a needle point valve that lets you release the pressure or vacuum or seal the system You can also use it to control a change...

Page 15: ...ause damage This control sets the operation of the instrument pressure or vacuum To prevent a pressure leak turn it fully clockwise or counterclockwise 1 2 6 Pump pressure vacuum When you have set the...

Page 16: ...Section 1 3 2 3 Pressure and electrical connections for a PM 620 module Seal the pressure connection with a blanking plug P N IO620 BLANK or a PM 620 module that has the correct pressure rating 4 Pne...

Page 17: ...turn and then open the pressure release valve one turn 1 3 4 Pneumatic refill valve When the refill valve is open you have full control to increase or decrease the pressure vacuum with the volume adj...

Page 18: ...asier to turn the wheel if you fold in the handle 1 Pull the handle out from the recess that locks it in position 2 Fold the handle back against the wheel Refill If you increase pressure and the volum...

Page 19: ...ause damage This control sets the operation of the instrument pressure or vacuum To prevent a pressure leak turn it fully clockwise or counterclockwise 1 3 7 Pump pressure vacuum When you have set the...

Page 20: ...connection G1 8 or 1 8NPT to attach the device under test see Section 1 4 2 3 Pressure and electrical connections for a PM 620 module PV 623 models only The pressure connection seals itself 4 Hydraul...

Page 21: ...ckwise you can also do these operations add hydraulic fluid to the reservoir see Section 4 2 drain all the hydraulic fluid from the instrument see Section 4 7 1 4 4 Hydraulic refill valve When the ref...

Page 22: ...recess that locks it in position 2 Fold the handle back against the wheel Refill If you increase pressure and the volume adjuster gets to the limit of travel close the refill valve Section 1 4 4 You...

Page 23: ...ibrator one PM 620 module 7 P N IO620 CASE 4 Rigid trolley case to hold a set of units one DPI 620 calibrator two PV 62x pressure stations MC 620 module carrier all the related accessories The case in...

Page 24: ...r 5800 psi with Quick fit connectors for the test port P N IO620 HOSE P1 1 metre 39 P N IO620 HOSE P2 2 metre 78 12 Hydraulic hose kit rated to 1000 bar 15000 psi with Quick fit connectors for the tes...

Page 25: ...ressure To release all the pressure in this instrument open the pressure release valve counterclockwise 1 turn To control a change in pressure conditions for example to go to or through another test p...

Page 26: ...maximum pressure specified on the label If the pressure in the instrument is more than the relief pressure set for the PRV the PRV controls a slow release of the unwanted pressure The correct PRV help...

Page 27: ...relief pressure 1 Attach an applicable pressure indicator to the test port Section 2 3 or use a DPI 620 calibrator with a PM 620 module Chapter 5 2 Remove the plastic cap from the end of the PRV 3 Loo...

Page 28: ...the maximum vacuum turn the volume adjuster fully clockwise 3 Seal the system 4 Use the pump to set the maximum vacuum or set the vacuum you want to adjust 5 Adjust the vacuum decrease increase 11 8 4...

Page 29: ...this instrument To control a change in pressure conditions for example to go to or through another test pressure use the volume adjuster wheel Section 1 3 5 or open and close the pressure release valv...

Page 30: ...maximum pressure specified on the label If the pressure in the instrument is more than the relief pressure set for the PRV the PRV controls a slow release of the unwanted pressure The correct PRV help...

Page 31: ...relief pressure 1 Attach an applicable pressure indicator to the test port Section 3 3 or use a DPI 620 calibrator with a PM 620 module Chapter 5 2 Remove the plastic cap from the end of the PRV 3 Loo...

Page 32: ...up or down at the end of the procedure turn the volume adjuster wheel to the middle of its range of operation 3 Seal the system 4 Use the pump to set a pressure up to 20 bar 300 psi 5 Open the refill...

Page 33: ...39 F drain all water from the instrument The first time you want to use the hydraulic pressure station use this procedure to fill the reservoir After a period of operation if it is necessary to add m...

Page 34: ...pressure adaptors see Section 1 5 Accessories These are easy to remove change and install 4 4 1 Procedure to attach 10 4 Step Procedure 1 Open the refill valve counterclockwise 1 turn 2 Open the press...

Page 35: ...he relief pressure set for the PRV the PRV controls a slow release of the unwanted pressure The correct PRV helps prevent overpressure and damage to the attached devices To adjust the PRV see Section...

Page 36: ...raulic fluid see Section 4 6 2 When the procedure is complete you can then drain this fluid back out of the device see Section 4 6 3 4 6 1 Hydraulic pressure procedure 1 4 2 3 Step Procedure 1 Seal th...

Page 37: ...trument and the area stay clean see Chapter 6 Maintenance procedures Procedure 1 Release the pressure Section 4 3 2 Remove the device Section 4 4 but do not let fluid spill onto the PV 62x instrument...

Page 38: ...ter 6 Maintenance procedures 4 7 2 Procedure 1 2 4 3 Step Procedure Drain all the fluid 1 If applicable release the pressure Section 4 3 and remove the device Section 4 4 Note If it is attached we als...

Page 39: ...odule for the pressure station see Section 5 2 2 5 2 1 DPI 620 calibrator parts Refer to the user manual K0449 Druck DPI 620 Advanced modular calibrator 1 On or off button Press and hold the button do...

Page 40: ...ules PM 620 PV 62x model PM 620 module range PV 621 models 25 mbar to 20 bar 0 36 to 300 psi PV 622 models 25 mbar to 100 bar 0 36 to 1500 psi PV 623 models 70 to 1000 bar 1000 to 15000 psi Step Proce...

Page 41: ...electrical function input or output refer to the user manual K0449 d other functions maximum 6 functions refer to the user manual K0449 If necessary change the Units for the function item see Section...

Page 42: ...efer to the user manual K0449 When all the software selections are complete make the applicable pressure and electrical connections Examples Gauge indicator calibration Section 5 3 6 Transmitter calib...

Page 43: ...ure for other units 5 3 4 DPI 620 calibrator Set up a Leak Test To do a leak test set the Utility to Leak Test and then set the Leak Test options in Settings 1 Set the Utility Channel Settings Task Se...

Page 44: ...3 5 DPI 620 calibrator Set the PM 620 module to zero Use this option to write a new zero pressure value to the PM 620 module you are using This option only affects gauge type modules Note To make a t...

Page 45: ...Set the applicable software options see Section 5 3 1 Procedure overview This example shows one function Pressure P1 is set to measure the pressure supplied by the pressure station 3 To attach the de...

Page 46: ...hapter 4 Hydraulic pressure operation PV 623 5 3 7 Example procedure Transmitter calibration 1 Assemble the pressure calibrator with the correct PM 620 module and PRV if applicable see Section 5 2 3 2...

Page 47: ...24V loop power 5 To set the necessary pressure or vacuum for the calibration use the specified procedures for your PV 62x pressure station 5 3 8 Example procedure Switch test 1 Assemble the pressure c...

Page 48: ...plete the electrical connections This example shows Channel 2 CH2 set up to monitor the switch condition 5 Slowly apply pressure to the system until the switch changes condition open or closed use the...

Page 49: ...use solvents or abrasive materials Caution To prevent damage to the instrument do not let dirt get into the pressure mechanism Before you attach equipment make sure it is clean 6 3 Drain the unit PV...

Page 50: ...pressure to 1000 bar 2 Set the DPI 620 calibrator to do a Leak Test Chapter 5 Channel Settings Units Bar Utility Leak Test Settings Test Time 00 01 00 1 minute 3 Let the pressure become stable for 1...

Page 51: ...160 x 150 mm 13 8 x 6 3 x 5 9 in PV 622 350 x 160 x 160 mm 13 8 x 6 3 x 6 3 in Weight Pressure stations calibrator and pressure module PV 621 only 2 65 kg 5 8 lb PV 622 only 3 30 kg 7 3 lb PV 623 only...

Page 52: ...m3 0 1 in3 V2 Pump 14 3 cm3 0 9 in3 14 3 cm3 0 9 in3 Not applicable V3 Other 3 0 cm3 0 2 in3 3 0 cm3 0 2 in3 2 0 cm3 0 1 in3 Total V1 V3 12 6 cm3 0 8 in3 19 8 cm3 1 2 in3 3 7 cm3 0 2 in3 Material of w...

Page 53: ...0 C 86 to 122 F Relative humidity RH 0 to 95 RH non condensing 0 to 60 RH non condensing Shock Vibration Def Stan 66 31 8 4 cat III EMC Electromagnetic compatibility BS EN 61326 1 2006 Electrical safe...

Page 54: ...Issue 1 7 4 Specification K0457 EN English...

Page 55: ...Customer service Visit our web site www gesensinginspection com...