Gearmore T230, Operation, Service And Parts Manual

Page 1: ...ROTARY TILLER T SERIES Starting with Serial No Operation Service Parts Manual February 2016 Form T355Tiller T355Tiller_08 17...

Page 2: ...djustment 12 Leveling board adjustment 13 MAINTENANCE Road transport 14 Shut down 14 First check 14 Every 8 working hours 15 Every 20 working hours 15 Every 50 working hours 15 Every 500 working hours...

Page 3: ...We congratulate you on your choice and urge you to thoroughly familiarize yourself with and follow the instructions contained in this manual This will assure you a long safe and trouble free working l...

Page 4: ...h tractors up to 160 HP SYMBOLS This booklet contains three safety pictograms which highlight the relevant danger levels or important information It draws the operator s attention to special situation...

Page 5: ...chine labels 1 2 and 3 must be complied with Failure to comply with these warnings may result in severe injuries or even death Make sure that the labels are always present and legible should this not...

Page 6: ...width Model Tilling Width HP Weight Approx Working Depth Max Side Drive Blades Qty Blades cm inches kg lbs cm Inches Chain Gear Blades Flange Shape T 230 90 90 100 930 2140 25 10 60 6 Curved 280 110 1...

Page 7: ...4 GENERAL INFORMATION MAIN PARTS TERMINOLOGY A Frame B Lower 3 point hitches C Upper 3 point hitch D Cardan guard E 3 point mast F Rotor G Tines H Side skids I Transmission case L Cover...

Page 8: ...s to all three points of the tractor lift unit Tilling of extremely stony or unsuitable ground Raising or lifting of the equipment when the power take off is engaged In close proximity to person s whe...

Page 9: ...fety of other people and act properly and in a responsible way Training the users must read and understand this manual its pictures and charts and the identification and hazard plates They must be spe...

Page 10: ...lic lines under pressure or disconnecting their components make sure that the line is no longer under pressure and that it does not contain any hot fluids Check all the fittings and make sure that the...

Page 11: ...and make sure that nobody is standing beween them 3 POINT CATEGORY 2 HITCH To connect the tiller to the tractor s Cat 2 3 point hitch do the followng operations 1 Put the floating brackets in the low...

Page 12: ...3 4 Before attaching the equipment to the tractor make sure that the ground is smooth and flat and that nobody is standing between the tractor and the tiller slowly move the tractor towards the tille...

Page 13: ...y means of the cotter pin Shift the parking stand in the upper position 8 Adjust the top link so that the upper part of the frame is parallel to the ground Block all the linking parts by means of the...

Page 14: ...special chains make sure that it turns smoothly If the PTO shaft is equipped with safety devices e g torque limiters or free wheel devices install them on the operative machine side For the use and ma...

Page 15: ...pends on the position of the lateral skids If the skids are raised the working depth increases if the skids are lowered the working depth decreases To adjust the working depth loosen nut A B and C pic...

Page 16: ...the remaining gears E and F on the suitable pins on the internal face of the cover 5 Put back the cover in its position tighten the screws and fill with oil LEVELING BOARD ADJUSTMENT The rear levelin...

Page 17: ...over the machine with a tarpaulin and store it in a dry place MAINTENANCE Maintenance is crucial for the working life and efficiency of any agricultural equipment If the equipment is properly maintain...

Page 18: ...X of the dip stick oil plug B picture 11 If needed add SAE EP 80W90 oil Check the oil level in the side transmission A picture 13 If needed add SAE EP 80W90 oil Make sure that all the screws and bolts...

Page 19: ...parts friction plates especially 5 Replace clutch linings Ref B 6 Reassemble the components install spring with their corresponding bolts and nuts 7 Tighten nuts following an alternating cross pattern...

Page 20: ...e nut on the flange side so that the bolts cannot loosen while the equipment is being used When several blades must be replaced replace one blade at a time so that the initial helical layout is mainta...

Page 21: ...t arm out of adjustment Adjust lift arm Tiller depth skid not properly adjusted Adjust skids to level depth Tiller bouncing Trying to go too deep on first pass Raise tiller so tilling 3 deep Tractor i...

Page 22: ...19 SPARE PARTS TILLER ASSEMBLY T230 T280 T305...

Page 23: ...rew M14 x 42 UNI 5739 13 4 3021114040 Screw M14 x 40 UNI 5739 14 1 4004099 Right Side Support T305 14 1 4014017 Right Side Support T355 15 1 6601601 Canister 16 4 3021108020 Screw M8 x 20 x 1 25 UNI 5...

Page 24: ...21 SPARE PARTS DRIVE ASSEMBLY...

Page 25: ...15 6 3021112020 Screw M12 x 20 UNI 5739 16 20 3625000010 Washer D10 UNI 1751 17 20 3021110030 Screw M10 x 30 UNI 5739 18 1 4204801 Pin Intermediate Gear 19 1 6836220 O Ring 3 53 x 34 52 x 42 20 1 4724...

Page 26: ...23 SPARE PARTS GEARBOX ASSEMBLY...

Page 27: ...arbox Cover 17 1 12290 05 Gear Z 21 M 6 18 1 12290 04 Gear Z 17 M 6 19 1 12290 03 Gear Z 16 M 6 20 8 3021112030 Screw M12 x 30 UNI 5739 21 1 4214060 Shfat T230 21 1 4214061 Shaft T255 21 1 4214062 Sha...

Page 28: ...25 SPARE PARTS ROTORSHAFT ASSEMBLY...

Page 29: ...et 8 12 3021114035 Screw M14 x 35 UNI 5739 9 2 4144098 Dust Cover 10 1 4704006 Hub 11 1 4644005 Bearing Support 12 1 4784117 Gasket 13 1 6203911 Face Mechanical Seal GNL6460 14 1 6320050 Circlip E 50...

Page 30: ...4004848 Standard Rotor T280 1 1 4004849 Standard Rotor T305 1 1 4004858 Standard Rotor T355 21 As Req d 3414102014 Nut M14 UNI 5587 22 As Req d 3635100014 Washer 14 UNI 1751 24 As Req d 3131114045 Sc...

Page 31: ...et 8 12 3021114035 Screw M14 x 35 UNI 5739 9 2 4144098 Dust Cover 10 1 4704006 Hub 11 1 4644005 Bearing Support 12 1 4784117 Gasket 13 1 6203911 Face Mechanical Seal GNL6460 14 1 6320050 Circlip E 50...

Page 32: ...29 SPARE PARTS MAIN DECK ASSEMBLY...

Page 33: ...1 4004084 Frame T255 10 1 4004085 Frame T280 10 1 4004086 Frame T305 10 1 4004010 Frame T355 11 1 4004122 Plate 12 1 4014021 Skid 13 1 4004058 Foot 14 1 4234004 Foot Pin 15 1 6351003 Split Pin 3 16 8...

Page 34: ...Chain Link 5 10 3464101012 Self Locking Nut M12 UNI 7473 6 6 3625000012 Washer 12 UNI 1751 7 1 4014025 RH Bonnet Extension 11 14 3021112025 Screw M12 x 25 UNI 5739 29 1 4014026 LH Bonnet Extension 30...

Page 35: ...H Bonnet T255 32 1 4004254 LH Bonnet T280 32 1 4004255 LH Bonnet T305 32 1 4004259 LH Bonnet T355 33 4 4302183 Chain Hook 34 4 4212214 Spring 35 1 4004248 RH Bonnet T230 35 1 4004249 RH Bonnet T255 35...

Page 36: ...33 SPARE PARTS TILLER ASSEMBLY T355...

Page 37: ...Left Blade Tungsten 17 See Gearbox Drawing 18 4814006 Right Blade Tungsten 19 6654241 Shaft Shield 20 3021108020 Bolt M8 x 20 x 1 25 UNI 5739 21 3414101014 Nut M14 UNI 5587 22 5137068 Clip 23 31311140...

Page 38: ...030 Bolt M12 x 30 x 1 75 UNI 5739 57 4014018 Left Support T355 58 4784635 Gasket 59 3414101012 Nut M12 UNI 5587 60 4934778 Chain Hook 61 3021110010 Bolt M10 x 10 x 1 5 UNI 5739 62 3444101008 Nut M8 DI...

Page 39: ...84734 Gasket 92 4234004 Foot Pin 93 4004259 Left Bonnet T355 94 4144098 Dust Cover 95 6203911 GNL 6460 Support 96 3700045 Metal Ring D45 x 1 5 97 4004058 Foot 98 6200750 GNL 0750 Support 99 3414101014...

Page 40: ...37 SPARE PARTS GEARBOX ASSEMBLY T355...

Page 41: ...evel Pinion Z13 20 14 GUARN 26 Gasket 21 03 406215C0 Ring Bevel Gear Z28 22 03 406124C0 Gear Z21 23 30214 Tapered Roller Bearing 30214 24 13 72x85x05 Thickness 25 02 40600400 Cover 26 4014019 External...

Page 42: ...Outer Tube 6 1 1817055 Inner Tube 7 1 1708069 Inner Tube Yoke 8 1 1448032 Torque Limiter 9 1 1788010 Tube Bearing Outer Tube 10 1 1788003 Standard Cone 11 2 1218035 Stop Ring 12 2 1888009 Safety Coupl...

Page 43: ...Tube Yoke 4 2 6331090 10 x 90 Elastic Pin 5 1 1810053 Outer Tube 6 1 1819053 Inner Tube 7 1 1700069 Inner Tube Yoke 8 1 1440032 Torque Limiter 9 1 1788016 Tube Bearing Outer Tube 10 1 1788023 Standard...

Page 44: ...Friction Disc 6 1 1708034 Middle Plate Hex 7 2 1138008 Inner Plate Round 8 2 6410114 Screw Nut 9 2 6412114 Spring Washer 10 1 1708019 Hub With Flange 11 2 6141480 Bolt 12 8 6001010 Bolt For Spring 13...

Page 45: ...42 OPTIONS REAR ROLLER REF QTY PART NO DESCRIPTION 1 2 T2000 Turnbuckle Roller 2 4 T2001 Turnbuckle Tailboard 3 2 T2002 Bearing Roller 4 1 T2003 Mud Scraper Bar...

Page 46: ...1 3414101014 Nut M16 8 1 3062210030 Bolt Flush Mount 9 1 4114001 14 Coulter Disc 10 1 3021114060 Bolt M14 x 60 x 2 11 2 3031014060 Bolt M14 x 60 x 1 5 12 1 4004177 Support Hub Disc 13 4 3464101010 Nu...

Page 47: ...nature direct consequential or contingent to person or property This warranty does not extend to loss of crops loss because of delay in harvesting or any other expenses for any other reasons Gearmore...