Genie Runabout GR-12, Operator'S Manual

Page 1: ...Operator s Manual First Edition Sixth Printing Part No 72129 with Maintenance Information ...

Page 2: ... obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine This manual should be considered a permanent part of your machine and should remain with the machine at all times If you have any questions call Genie Industries Contents Page Safety 1 Legend 8 Controls 9 Pre operation Inspection 11 Main...

Page 3: ...anual 1 Avoidhazardoussituations Know and understand the safety rules before going on to the next section 2 Always perform a pre operation inspection 3 Always perform function tests prior to use 4 Inspect the workplace 5 Only use the machine as it was intended You read understand and obey Manufacturer s instructions and safety rules safetyandoperator smanuals and machine decals employer s safety r...

Page 4: ...ULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart Voltage Minimum Safe Phase to Phase Approach Distance Feet Meters 0 to 300V Avoid Contact 300V to 50...

Page 5: ...m Mounting attachments for holding tools or other materials onto the platform toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load Do not raise the platform unless the machine is on a firm level surface Do not depend on the tilt alarm as a level indicator The tilt alarm sounds only when the machine is on a slope If the tilt alarm s...

Page 6: ...Batteries are used as counterweight and are critical to machine stability Each battery must weigh 62 pounds 28 kg Do not use the machine as a crane Do not push the machine or other objects with the platform Do not contact adjacent structures with the platform Do not tie the platform to adjacent structures Do not place loads outside the platform perimeter Fall Hazards Occupants should wear a safety...

Page 7: ...m unless the area below is clear of personnel and obstructions Limit travel speed according to the condition of the ground surface congestion slope location of personnel and any other factors which may cause collision Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and or precautions have been taken to prevent any...

Page 8: ...not avoided may cause minor or moderate injury Yellow without safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage Green usedtoindicateoperation or maintenance information Damaged Machine Hazards Do not use a damaged or malfunctioning machine Conduct a thorough pre operation inspection of the machine and test all ...

Page 9: ...le Do not contact the battery terminals or the cable clamps with tools that may cause sparks Component Damage Hazard Do not use any battery charger greater than 24V to charge the batteries Electrocution Hazards Connect the battery charger to a grounded AC3 wireelectrical outlet only Inspect daily for damaged cord cables and wires Replace damageditemsbeforeoperating Avoid electrical shock from cont...

Page 10: ...ery covers 9 Power to platform battery chargerconnectionfor optionalinverter 10 Work station tray 11 Platform controls 12 Decal plate 13 Manualstoragecontainer 14 Mast 15 GFCI outlet 16 Lanyardanchorage 17 Mid rail entry bar 18 Steer tire 19 Groundcontrols 20 Battery charger connection or optionalcharger inverter display 21 Potholeguard fixed 22 Platform extension entry gate 23 Platform extension ...

Page 11: ...oggle switch position may be different on some machines 2 Drive speed indicator lights ifequipped 3 Drive speed button ifequipped 4 Drive speed toggle switch ifequipped 5 Function enable switch 6 Thumb rocker for steer function 7 Proportionalcontrolhandle for lift and drive functions 8 Red Emergency Stop button 9 Horn option ...

Page 12: ...erator s Manual First Edition Sixth Printing CONTROLS Ground Control Panel 1 Hourmeter 2 Key switch for platform off ground selection 3 7 amp breaker for electrical circuits 4 Platform up down toggle switch 5 Red Emergency Stop button ...

Page 13: ...hine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedures are required Only routine maintenance items specified in this manual may be performed by the operator Refer to the list on the next page and check each of the items and locations for modifications damage or loose or missing parts A damaged or modified machine...

Page 14: ...for damage modifications and improperly installed or missing parts o Electrical components wiring and electrical cables o Hydraulic power unit tank hoses fittings cylinders and manifolds o Battery pack and connections o Drive motors o Wear pads o Tires and wheels o Limit switches and alarms o Nuts bolts and other fasteners o Platform entry mid rail bar or gate o Sequencing cables and pulley o Plat...

Page 15: ...ulic oil levels can damage hydraulic components Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems 1 Be sure the platform is fully lowered Visually inspect the hydraulic oil level through the indicator on the side of the machine Result The hydraulic oil level should be visible Maintenance Symbols Legend The following symb...

Page 16: ...soda andwater Perform this test after fully charging the batteries 1 Put on protective clothing and eye wear 2 Be sure that the battery cable connections are tight and free of corrosion 3 Remove the battery vent caps 4 Check the battery acid level If needed replenish with distilled water to the bottom of the battery fill tube Do not overfill 5 Install the vent caps MAINTENANCE Scheduled Maintenanc...

Page 17: ...Only use the machine as it was intended Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service The operator must follow the step by step instructions to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be ...

Page 18: ...urn the key switch to platform control FUNCTION TESTS At the Platform Controls Test Emergency Stop 12 Push in the platform red Emergency Stop button to the off position Result No functions should operate Test the Horn if equipped 13 Pull out the red Emergency Stop button to the on position 14 Push the horn button Result The horn should sound Test the Function Enable Switch 15 Do not hold the funct...

Page 19: ...l Result The steer wheels should turn in the direction that the yellow triangle points on the controlpanel Test Drive and Braking 26 Press and hold the function enable switch on the controlhandle 27 Slowly move the control handle in the direction indicated by the blue arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should...

Page 20: ...should sound 34 Drive the machine off both pieces of wood Note On CE models the lift function will not operate when the tilt alarm sounds Proceed to step 40 Machines after serial number 1799 Result An alarm should sound 35 Move the lift drive select switch to the lift position 36 Raise the platform Result Before the platform is raised approximately 1 foot 30 cm the lift function will stop 37 Move ...

Page 21: ...ised exceeds 0 7 feet 20 cm per second immediately tag and remove the machine from service FUNCTIONTESTS 44 Press the drive speed switch or the drive speed button until one of the drive speed indicator lights turns off 45 Press and hold the function enable switch Slowly move the control handle to the full drive position Result The maximum achievable drive speed with the platform raised should be a...

Page 22: ...rmine if your machine is equipped with this limit switch Models with limit switch Perform this test with the platform raised approximately 13 feet 3 9 m Models without limit switch Perform this test with the platform fullylowered 48 Move the lift drive select switch to the lift position 49 Fully lower the platform OR raise the platform to approximately 13 feet 3 9 m 50 Step on the platform extensi...

Page 23: ...spection helps the operator determine if the workplace is suitable for safe machine operation It should be performed by the operator prior to moving the machine to the workplace It is the operator s responsibility to read and remember the workplace hazards then watch for and avoid them while moving setting up and operatingthemachine Workplace Inspection Be aware of and avoid the following hazardou...

Page 24: ...is the operator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel and tools to an aerial work site is unsafe anddangerous Only trained and authorized personnel should be permitted to operate a machine If more than one operator is expected to use a machine at different ti...

Page 25: ...able switch on the controlhandle 3 Move the control handle according to the markings on the control panel To Steer 1 Move the lift drive select switch to the drive position 2 Press and hold the function enable switch on the controlhandle 3 Turn the steer wheels with the thumb rocker switch located on the top of the control handle To Drive 1 Move the lift drive select switch to the drive position 2...

Page 26: ...chine will travel when using the controller After Each Use 1 Select a safe parking location firm level surface clear of obstruction and traffic 2 Lower the platform 3 Turn the key switch to the off position and remove the key to secure from unauthorized use 4 Chock the wheels 5 Chargethebatteries OPERATINGINSTRUCTIONS Inverter Instructions if equipped The inverter will provide power to the platfor...

Page 27: ... charger inverter connect AC power to the plug on the back of the machine 6 Turn the battery charger on standard charger only 7 The charger will indicate when the battery is fully charged 8 Check the battery acid level when the charging cycle is complete Replenish with distilled water to the bottom of the fill tube Do not overfill Dry Battery Filling and Charging Instructions 1 Remove the battery ...

Page 28: ...ion if equipped 1 Chock the wheels to prevent the machine from rolling 2 Be sure the winch line is properly secured to the drive chassis tie points and the path is clear of all obstructions 3 Pull the brake release switch to open the brake valve 3 Turn the key switch to platform control 4 Pull out both ground and platform red Emergency Stop buttons to the on position 4 Move the lift drive selector...

Page 29: ...t it points away from the machine Securing to Truck or Trailer for Transit Always chock the machine wheels in preparation fortransport Turn the key switch to the off position and remove the key before transporting Inspect the entire machine for loose or unsecured items SecuringtheChassis Use the tie points on the chassis for anchoring down to the transport surface Use chains or straps of ample loa...

Page 30: ...he pictures on the next page to verify that all decals are legible and in place Below is a numerical list with quantities and descriptions Part No Description Quantity 72140 Notice Operating Instructions Ground 1 72141 Danger General Safety Rules 1 72142 Danger Electrocution Hazard 1 72143 Label Emergency Stop 2 72153 Notice Max Capacity 500 lbs 227 kg 1 72155 Notice Max Capacity 350 lbs 159 kg 1 ...

Page 31: ...9 Operator s Manual First Edition Sixth Printing DECALS Models with optional inverter Shading indicates decal is hidden from view i e under covers Note Platform decals may be in diffferent locations on optional fiberglass platform ...

Page 32: ...d length x width 94 cm x 75 cm Platform dimensions 57 in x 29 5 in platform with extension length x width 1 45 m x 75 cm Fiberglass platform 26 x 22 x 431 2 in 66 cm x 56 cm x 1 1 m AC outlet in platform standard Tire size 10 x 3 x 1 in 25 4 x 7 6 x 2 5 cm Standard charger 115V AC 60 HZ 25 amp 24V DC Domestic Standard charger 115V AC 60 HZ 25 amp 24V DC World wide OR 230 V AC 50 HZ 25 amp 24V DC S...

Page 33: ...rd length x width 94 cm x 75 cm Platform dimensions 57 in x 29 5 in platform with extension length x width 1 45 m x 75 cm Fiberglass platform 26 x 22 x 431 2 in 66 cm x 56 cm x 1 1 m AC outlet in platform standard Tire size 10 x 3 x 1 in 25 4 x 7 6 x 2 5 cm Standard charger 115V AC 60 HZ 25 amp 24V DC Domestic Standard charger 115V AC 60 HZ 25 amp 24V DC World wide OR 230 V AC 50 HZ 25 amp 24V DC ...

Page 34: ...h 94 cm x 75 cm Platform dimensions 57 in x 29 5 in platform with extension length x width 1 45 m x 75 cm Fiberglass platform 26 x 22 x 431 2 in 66 cm x 56 cm x 1 1 m AC outlet in platform standard Tire size 10 x 3 x 1 in 25 4 x 7 6 x 2 5 cm Standard charger 115V AC 60 HZ 25 amp 24V DC Domestic Standard charger 115V AC 60 HZ 25 amp 24V DC World wide OR 230 V AC 50 HZ 25 amp 24V DC Standard charger...

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