Gerima SMA 20 APF-25.L1, Operating Manual

Page 1: ... SMA 20 APF 25 L1 01 01 2020 V01 00 EN Operating manual Hand held beveling machine SMA 20 APF 25 L1 Operating manual ...

Page 2: ...3951 0 Fax 49 0 6851 93951 21 E Mail info gerima de All rights including translation are reserved No part of this manual may be reproduced in any form print photocopy microfilm or any other process without the written permission of GERIMA GmbH St Wendel reproduced or distributed using electronic systems duplicated or distributed Subject to change ...

Page 3: ...me 7 3 Safety instructions 8 3 1 Basic safety instructions 8 3 2 Intended use 14 4 Settings 15 4 1 Replacing guiding roll 15 4 2 Replacing carbide inserts 15 4 3 Setting the bevel length 16 4 4 Setting the radius 16 4 5 Consumables and accessories 16 5 Operating mode 17 5 1 Generally 17 5 2 Handling 17 6 Maintenance 18 7 Disposal 19 8 Technical documentation 20 9 Terms of guarantee 21 10 EC Declar...

Page 4: ...machine that will help you to achieve high quality results in your bevelling appli cations To ensure that the machine is used safely and effectively please read this operating manual carefully in order to become properly acquainted with the machine Please instruct your co workers and employees to become acquainted with the machine Learning to use the machine properly will save you time and money w...

Page 5: ...supplied documentation with For damages which arises because these operating instructions were not followed the manufacturer accepts no responsibility The information in this manual are indentified as follows Danger Warning of person machinery or environmental damage Entanglement Warning of personal damage by detection of body parts or clothing Restart lock Secure the machine against restarting an...

Page 6: ... level Lwa dB A 94 dB A Allowed materials and formats Thickness of workpiece min 1 5 mm Bevel width 1 5 mm Radius 1 2 2 5 mm depending on material Materials Steel 1 5 mm Stainless steel 1 3 mm Aluminium 1 5 mm 1 Handle 2 Spindle lock 3 Motor 4 Air connection 5 On Off switch 6 Height clamping lever 7 Milling head with guiding roll 8 Guiding plate 9 Vernier scale Shipment 1x Basic machine SMA 20 APF...

Page 7: ...ected to particularly extreme loads e g when machining wide bevels or very hard or tough materials and or if the machine is run for very long periods the air cooling may still be insufficient to prevent overheating of the milling drive unit If the operator continues to use the machine the milling drive unit may overheat and be damaged as a result C bevel width POT power on time The power on time i...

Page 8: ...instructions and the safety instructions all safety instructions and warnings attached to the machine must not be removed and must remain legible The following instructions must be read carefully in order to avoid ac cidents to persons and or property damage Never attempt to operate the machine before you have read and understood the content of this ope ration manual If you are unsure about any po...

Page 9: ...irm with their signature that they have understood the ope rating instructions The workplace must be well lit and provide suffi cient space for safe working Before working with or on the ma chine the operator must have become acquainted with the ma chine and must have read and un derstood this manual The operator must 1 ensure that all guard plates are in place and all safety mechanisms are functi...

Page 10: ...ns who have received appropriate instruc tion Servicing The machine may only be serviced by appropriately qualified technical staff or by the manufacturer s service personnel Repair The machine may only be repaired by appropriately qualified technical staff or by the manufacturer s service personnel Decommissioning Decommissioning of the ma chine may only be performed by appropriately qualified te...

Page 11: ... could affect the safety of the ma chine must be remedied immediately Regular pre start safety precautions Perform the following pre start proce dures each time you plan to use the machine Check and ensure that all of the ma chine s safety and protective equipment is in place and functioning correctly Check the machine for visible signs of damage Any defects or deficiencies identified must be reme...

Page 12: ... rest Machine parts may become very hot during operation Restart lock Secure the machine against restarting and disconnect compressed air connection of the machine Otherwise there is a dan ger of injury due to unintentional starting the power tool Machine hazard points Milling head Never touch the milling head when the machine is running Safety information for servicing maintenance and fault elimi...

Page 13: ...may be a source of residual mechanical or pneumatically energy Appropriate precautions for dealing with these hazardous energy sources must be taken when instructing operating personnel on the use of the machi ne Modifications to the machine The machine may not be modifi ed added to or converted unless the prior consent of the manufac turer has been granted Any alterations to the machine must have...

Page 14: ...hand held pneumati cally powered beveling machine intended For machining workpieces made of steel cast steel fine grained steel stainnless steel aluminium aluminium alloy brass and plastic For commercial use in industrial settings and in the skilled trades For preparing K V X and Y shaped welding grooves For creating visible edges in plant and me chanical engineering work For rounding off of edges...

Page 15: ...rts of type SX and RSX each have 8 cutting edges By turning and turning it is possible to use the cutting edges 8 times and the radius carbide insert up to 16 times The MV carbide insert has 4 cutting edges each By turn ing and turning it is possible to use the indexable inserts four times Consumables and accessories milling bodies with special angles and radii on request 3 nr name of part order n...

Page 16: ...ther further height adjustments are required These may be necessary because the precision of the scale is approx 1 mm The values above are experical values no guarantee values Some materials can harden on the edges of the workpiece when working with flame cutting plasma laser cutting This can result in significant deviations from the specified reference values too low correctly 1 2 3 4 too high Ad...

Page 17: ... Bevels of maximum width can only be machined safely and reliably once you have become used to handling the machine Handling Damages caused by wrong power supply Check values air connection The air pressure must correspondend with the specifications on the type plate of the machine Improper use can cause serious injury Make sure you always have a firm footing when working with the machine Never to...

Page 18: ...rocedure Materials required Order nr Gear box re grease approx every 1000 operating hours certified GERIMA service agent disassemble gear box lubrication greaset 0109 007 10 00002 Motor laminations peplace as necessary certified GERIMA service agent Lamellen auswechseln stave set 0109 113 09 00029 Height adjuster thread clean and lubricate as necessary trained technician disassemble guide plate un...

Page 19: ...F 25 L1 01 01 2020 V01 00 EN Disposal Disposal of components removed from the ma chine All machine parts operating and auxiliary materials must be dis posed of in accordance with the applicable statutory provisions ...

Page 20: ...2 Distance bush 0101 243 09 00015 1 13 Handle 0101 243 09 00002 1 14 Thread insert 0101 143 09 00023 1 15 Groove ball bearing 0000 012 14 00023 1 16 Flat headed screw M12x20 0000 022 14 00191 2 17 Wing screw M6x15 0000 032 14 00056 1 19 O ring 0000 042 15 00002 1 20 Countersunk screw M4x12 0000 022 14 00190 4 21 Locking ring 0000 022 15 00256 1 22 Locking ring 0000 022 15 00005 1 23 Plug nipple wi...

Page 21: ... if the machine was used for its intended purpose The guarantee does not cover in particular operational wear and tear improper use partially or wholly disassembled machines damage arising from overloading the machine or from the incorrect use of the grinding tool the use of non genuine unauthorized or defective parts damage caused by the machine to the workpiece use of excessive force consequenti...

Page 22: ...ieth GERIMA GmbH Phone no 0049 6851 93951 70 Fax 0049 6851 93951 21 E Mail info gerima de Internet www gerima de Weimarer Straße 12 66606 St Wendel Germany Product SMA 20 APF 25 L1 20 234 00001 99999 2020 We hereby declare that the above mentioned product complies with all relevant provisions of the Machinery Directive 2006 42 EC The above product fulfills the relevant requirements of the followin...