+GF+ MSA 2 CF, Instruction Manual

Page 1: ...Instruction manual GF Piping Systems MSA 2 CF Electrofusion Unit...

Page 2: ......

Page 3: ...s 10 2 1 Overview of operating procedure 10 2 2 Switching On 11 2 3 Material selection 11 2 4 Connect fitting 13 2 5 Enter operator code job number 14 2 6 Enter fusion data 15 2 7 Preparation check 17...

Page 4: ...perating Instructions MSA 2 CF 2 8 3 Protection of the Unit 28 8 4 Defect Unit 29 8 5 Opening the Unit 29 8 6 Working with safety in mind 29 8 7 Other disposal 29 9 Configuring the unit 30 9 1 Tempera...

Page 5: ...use or store the MSA electrofusion processor where volatile gas concentrations may be present Only properly trained and qualified personnel should use the MSA electrofusion processor Treat electrical...

Page 6: ...The manufacturer reserves the right to make technical changes to MSA 2 CF which may result in differences from the pictures and information contained in this manual Danger Imminent danger Failure to...

Page 7: ...welding parameters set the power output accordingly and thanks to the messages shown in the graphical display guides the operator to successfully execute all the necessary operations In addition the M...

Page 8: ...e remaining blue are auxiliary buttons used for menu navigation and data entry Button Description Moves the cursor to previous field increases set values scrolls characters Moves the cursor to next fi...

Page 9: ...ws the fitting icon 1 2 3 Emergency Stop Switch Pushing the E stop switch instantly shuts off the power to the processor 1 2 3 Ambient Temperature Sensor The outside sensor measures the ambient temper...

Page 10: ...nnected to the fitting pins As standard the terminals are supplied with straight female connectors 4mm 1 3 Barcode Reader Scanner The barcode scanner allows a quick reading of welding parameters by re...

Page 11: ...s A pigtail is an adapter for converting from a 30 amp twist lock to a 15 amp straight blade plug Its purpose is for powering the processor where a NEMA L5 socket is not available especially while dow...

Page 12: ...ow t s Vo V R 12 06 19 15 50 70 F t s Vo V R 07 45 12 06 19 15 50 70 F t 0040s Vo 39 5V R 07 45 12 06 19 15 50 70 F t 0020s Vo 39 7V E 003 1kJ N 150 t 0040s Vo 39 6 V E 007 5kJ N 150 10 N 150 Prepare...

Page 13: ...ise the correct welding result and or damage the control unit Connect the machine to the power mains or generator 100v 130V when the generator is already started At power on the display shows the mach...

Page 14: ...the icons accordingly For PE t s Vo V R 25 C 12 06 12 15 50 For INSTAFLEX BIG t s Vo V R INSTAFLEX 25 C 12 06 12 15 50 For SEADRAIN t s Vo V R SeaDrain 25 C 12 06 12 15 50 For PP R t s Vo V R 25 C 12...

Page 15: ...tting presence is recognized the MSA 2 CF moves automatically forward asking for the fusion parameters This is also pointed out by a double short tone of the MSA 2 CF and the barcode scanner The scann...

Page 16: ...meters you can read with the scanner the operator code ISO 12176 3 compliant and the job number Alternatively you can enter operator code and job number manually pressing the STOP button for 2 to enab...

Page 17: ...and voltage values must be entered pressing the START OK I button to go in edit mode and then using and to select the required digits and to change field Once the values are entered must be pushed STA...

Page 18: ...TART OK I button the unit will start to weld If fusion parameters are not acquired there might be several reasons The barcode reader may be operated in a wrong way try to put it closer to the barcode...

Page 19: ...e of inconsistency between measured versus scanned parameters the machine shows instead a message screen with the proper error like the following one fitting resistance too high in respect to the nomi...

Page 20: ...stopped at any time by pushing STOP ESC Then the fusion process immediately stops and an error message occurs see Error Messages chapter Stopping the on going fusion process will result in a suspiciou...

Page 21: ...area is hot Pay attention during the removal of the cables Do not leave unattended the MSA during the fusion and cooling time When the cooling time is going to finish or finished an acoustic signal a...

Page 22: ...ave to scan the admin code as soon as the scanner is enabled Date Time are shown in the format Month Day Year hour minutes 13 06 12 17 46 MENU START OK must be pressed to go in edit mode Then the desi...

Page 23: ...conform to different standards the welding machine saves and provides for a later analysis the following data MSA Type Serial Number MSA 2 CF S156H7001007 Fusion cycle number Date time of fusion cycle...

Page 24: ...P 215V The buttons allow to scroll up and down the list of protocols while the ones allow to see all the information related to each single protocol Pressing STOP ESC you can go back to main menu aga...

Page 25: ...administrator At the power on you have to scan the admin code as soon as the scanner is enabled Then you will be able to delete the protocols as mentioned above 4 3 Protocol export The protocols store...

Page 26: ...perating Instructions MSA 2 CF 24 6512001 BIN 6512001 PDF Wait till the screen reverts to the previous one Then the USB memory stick can be extracted from the electro fusion unit and connected to a PC...

Page 27: ...onnected during last fusion E4 FUSION INTERRUPTED WITH STOP BUTTON Fusion stopped by the user E5 AMBIENT TEMP TOO LOW Temp sensor detected a value below the threshold E6 AMBIENT TEMP TOO HIGH Temp sen...

Page 28: ...tage controlled Fusion voltage 3 6 42V Operating temperature 0 F 120 F 20 C 50 C Temperature sensor resolution 1 8 F 1 C Fittings range 20mm 450mm inner diameter Fusion data input mode Bar code manual...

Page 29: ...control of the fusion cable is necessary Damaged cable must be replaced as well as the connector 7 3 Function Check up Regular functional check ups and readjustments are required These must be carried...

Page 30: ...ation periodic maintenance The unit may only be used under surveillance All persons involved in the operation of the fusion must be properly qualified and should follow these Operating Instructions Us...

Page 31: ...be opened by an authorized service agent If not the warranty will cease immediately When the unit has been opened or the housing removed parts of the fusion unit are exposed having a dangerous electri...

Page 32: ...witched on the barcode reader is enabled the installer can then change the measurement unit for the ambient temperature shown on the display Reading the barcode will program the machine to work with d...

Page 33: ...e commercializzato in osservanza delle seguenti Direttive EC Direttiva Bassa Tensione 2014 35 UE EC Direttiva EMC 2014 30 EG EC Direttiva RoHS restrizione all uso di sostanze nocive nelle apparecchia...

Page 34: ...32...

Page 35: ......

Page 36: ...ischer com www gfps com mx Middle East Georg Fischer Piping Systems Switzerland Ltd Dubai United Arab Emirates Phone 971 4 289 49 60 gss ps georgfischer com www gfps com int Netherlands Georg Fischer...