Giabau FT-MAXI, Technical Manual

Page 1: ...0 VIC Barcelona SPAIN Tel 34 93 8861100 Fax 34 93 8860785 girbau girbau es www girbau com USA et CANADA CONTINENTALGIRBAU Inc 2500 State Road 44 WI 54904 Oshkosh USA Tel 34 93 8861100 1 920 231 8222 F...

Page 2: ...Modele Series FT MAX I FromPLP243...

Page 3: ...3 FT M1211A TECHNICAL MANUAL 1st part General ities Installation Fonctioning 2nd part separate Electrical and pneumatic schemas 3rd part separate Automation Translation of the original note...

Page 4: ...011 06 36 6 2 Maintenance kit FT MAXI 2011 06 36 6 3 Annual preventive kit of maintenance FT MAXI 2011 06 36 6 4 Maintenance kit L5 L6 L7 FT MAXI 2011 02 36 6 5 Maintenance kit M5 FT MAXI 2011 02 37 6...

Page 5: ...4M05601 Shuttle LU615 85 4M05636 Shuttle LU615 Straps 85 4M05644 Shuttle LU450 Kit 09 0146A 85 4M05923 Unidirectional roller LU 600 87 4M05924 Unidirectional roller LU 530 87 4M05925 Unidirectional r...

Page 6: ...FT M1211A 6 CE DECLARATION OF CONFORMITY...

Page 7: ...s located on the lower left side in the back of the machine 1 2 GENERALITIES This machine has been especially created for the folding of dry bath towels Any other utilization is strictly forbidden and...

Page 8: ...inding sound could be caused by a problem with one or more of the machine s components Stop the machine to prevent further damage and call a qualified person Note The more centered the article is the...

Page 9: ...grams yellow and black triangles General danger Electrical danger Mechanical danger Danger of falling Mechanical operations Pneumatic padlockable power DANGER zone yellow and black band Air suppy Air...

Page 10: ...ch Stop Reset Use touch screen Lubricate with a grease gun Turn the selector to ON These pictograms are found on the touch screen Turn the selector to OFF and padlock lock not supplied Open the air su...

Page 11: ...ound Maximum air pressure 10 bars Air supply hose diameter 15x21 Minimum air pressure 6 bars avec baisse de pression temporaire de 0 5 bars maxi Consumption for 100 pieces 1 2Nm3 100p 170 335l 100p at...

Page 12: ...FT M1211A 12 IM03019 C...

Page 13: ...13 FT M1211A IM03064 C...

Page 14: ...FT M1211A 14 IM03065 C...

Page 15: ...15 FT M1211A IM03066 C...

Page 16: ...FT M1211A 16 IM03151 C...

Page 17: ...17 FT M1211A IM03152 C...

Page 18: ...FT M1211A 18 IM03153 C...

Page 19: ...19 FT M1211A IM03154 C...

Page 20: ...handled using the hoist rings otherwise you risk in twisting the machine Use the hoist rings intended for this procedure Make sure that the machine is properly balanced An elevator carriage should on...

Page 21: ...he air supply The machine is equipped with a central compressed air system with a manometer a reduc tion valve and an air filter The machine is equipped with an air treatment assembly Filter Regulator...

Page 22: ...ed by a 4 conductor cable L1 Phase 1 L2 Phase 2 L3 Phase 3 PE Ground wire All of the electrical connections with the machine that preceed must be connected following the norms in vigor For more detail...

Page 23: ...y are if possible second rate articles in good condition Once the installation is operational management and maintenance staff should be trained so that they are familiarized with the machine 2 4 1 CH...

Page 24: ...should be put back into operation only by the person in charge by pushing the reset button and is to do so only after having ensured that there is no longer any danger Resetting the machine is authori...

Page 25: ...machine can only be put back into operation once all of the elements of the safety system are reset It is therefore necessary to frequently test that they function properly NEVER ATTEMPT TO EITHER REM...

Page 26: ...800 to 1200 pieces hour according to the type of article and the ability of the operator The speed of the conveyor belts is 50 m min 170 ft min for 50Hz All of the cross folds are made by a jet of ai...

Page 27: ...irection of rotation of the motors The air pressure which should be 6 bars Starting the machine Open the compressed air supply valve Check the pressure Put the main switch into the ON position Once al...

Page 28: ...FT M1211A 28 Put the main switch into the OFF position Close the compressed air supply valve...

Page 29: ...tation canister filter Correct any errors repair or change any defective pieces NEVER MODIFY OR REMOVE A SAFETY DEVICE THE MANUFACTURER DECLINES ANY RESPONSIBILITY IN CASE OF DISREGARD OF THE PRESENT...

Page 30: ...nts replace them if necessary Check the strut cylinders replace them if necessary Check that the air hoses are not damaged replace them if necessary Check all of the drive train components repair if n...

Page 31: ...ITIONS OF USE Compare the maximum values specified in these operating instructions with your actual application e g pressures torques Only if the loading limits are observed can the product be operate...

Page 32: ...connections using a suitable sealing material 4 COMMISSIONING Setting pressure regulator MS4 6 LFR LR B 1 Pull the pressure adjustment button upwards away from the housing if necessary remove padlock...

Page 33: ...locking slide5in the direct of the arrow Turn the filter bowl in an anti clockwise direction as seen from below Pull the filter bowl away from the unit 3 Turn the filter plate6 in the case of MS4 6 LF...

Page 34: ...POM 9 Stabilising disc POM 10 Diaphragm NBR 11 Spring Steel Seals NBR RoHS compliant not with variant E1 E2 E3 or E4 Note on materials Free of copper and PTFE only with cover plate VS 6 Complete re c...

Page 35: ...til the supply pressure is displayed ACCES CODE To enter the access code Press Edit Select SPEC with the arrows Press Edit repeatedly until LOCK is displayed Enter the desired code Press Edit several...

Page 36: ...C50 14 0819 1 Cylinder D25 L500 15 3189 1 Module 16 inputs BMX DDI I602 15 3194 1 Module 16 output BMX DDO I602 11 0324 12 Crosspiece PA66 D6 2x10 L35 4M05932 1 Motor roll 51x2x120 LG1400 B55 5 4M0592...

Page 37: ...art motor 0 22 0 32A 13 3050 1 Contactor control motor 2D01812 1 Convex alu pulley D48 L59 D19 6 5 MAINTENANCE KIT L6 L7 FT MAXI 2011 07 R f rence Qt Description 10 0401 1 Motor 250W 680Tr 208V 60Hz 1...

Page 38: ...r 1 1 1 6A 13 3003 1 Start motor 0 55 0 8A 13 3050 1 Contactor control motor 2D01812 1 Convex alu pulley D48 L59 D19 6 10 MAINTENANCE KIT Q6 FT MAXI 2011 07 R f rence Qt Description 10 1282 1 Motor 25...

Page 39: ...e motor 69 4M05637 Liaison cross Fold con Feed con 71 4M05640 Casing 73 09 0145 B part 2 Kit 75 09 0147 A 09 0165 A Kit 77 09 0148 A Kit 79 09 0124F Kit 81 4M05631 Shuttle LU450 83 4M05646 Shuttle LU4...

Page 40: ...FT M 1211A 40...

Page 41: ...41 FT M1211A 8 EXPLODED VIEWS...

Page 42: ...FT M 1211A 42...

Page 43: ...2T06879 1 Feeder table bib 3 2D01811 3 Motor spacer plate 4 2T06916 1 Counterflange 5 10 0360 2 Roller 51x2 W1400 1395 axle16xM10 6 10 0361 1 Chrome roller 51x2 W1295 1285 axle 16xM10 7 4M05932 1 Mot...

Page 44: ...FT M 1211A 44...

Page 45: ...80V 60HZ 3 2D01906 1 Convex alu pulley D40 L59 D1L 4 2T07451 1 Motor flange ID Reference Qty Description 2 10 0178 1 Motor 250W 680Tr 230 400V 5Z 3 2D01812 1 Convex alu pulley D48 L59 D1L 4 2T07451 1...

Page 46: ...FT M 1211A 46...

Page 47: ...47 FT M1211A KIT 09 0031 PART 1 ID Ref Qty Description 1 14 0967 1 Distributor 2 14 0968 1 Silencer U 3 8 B...

Page 48: ...FT M 1211A 48...

Page 49: ...82 1 Left leg assembly 5 2T06883 1 Right leg assembly 6 2S04692 2 Cross brace 7 2T06956 2 Longitudinal cross brace 8 2T06891 1 Template boomerang guard 9 2T06935 2 Back frame brace 10 12 0393 2 Foot b...

Page 50: ...FT M 1211A 50...

Page 51: ...M1211A 4M05616 FOLDING TABLE ID Reference Qty Description 2 4M05622 1 Central table 3 2T06927 4 Plate L116 W60 E2 4 2T06926 4 Sheet metal cover L2779 W120 H20 E2 5 2T06931 2 Corner piece W20 H10 E1 L...

Page 52: ...FT M 1211A 52...

Page 53: ...4M05622 CENTRAL TABLE ID Reference Qty Description 1 2T06929 1 Sheet metal cover L2829 W440 H20 E2 2 2T06931 2 Corner piece W20 H10 E1 L2600 3 2T06926 2 Sheet metal L2779 W120 H20 E2 4 2T06927 4 Plate...

Page 54: ...FT M 1211A 54...

Page 55: ...8 2T07601 1 Arm support bracket V2 9 2T06801 1 GIO bracket 10 10 0200 2 Flange 20 2 holes 11 2S04645 1 Moving arm 12 10 0208 4 Clevis ball joint M10 13 03 0620 0385 1 Galvanized threaded rod M10 L038...

Page 56: ...FT M 1211A 56...

Page 57: ...P 8 10 0208 4 Swivel M10 9 03 0620 0500 2 Galvanized threaded rod M10 L0500 10 10 0360 4 Roller 51x2 W1400 1395 Axle16xM10 11 11 0323 6 Cross brace H10 L20 L18 M6 L10 12 12 0118 6 Hose clamp for tube...

Page 58: ...FT M 1211A 58...

Page 59: ...59 FT M1211A 4M05954 BELT GUIDE FEEDING TABLE ID Reference Qty Description 1 2T07602 1 Simple belt guide 2 11 0324 8 Crosspiece PA66 D6 2x10 L35...

Page 60: ...FT M 1211A 60...

Page 61: ...S01573 1 Left cross casing electric 3 3S01574 1 Right cross casing pneumatic 4 2T06946 2 Lower cross piece 5 4M05613 3 Strape guides 6 2T06947 1 Photocell support plate 7 12 0393 4 Footing bolt M16x10...

Page 62: ...FT M 1211A 62...

Page 63: ...63 FT M1211A 4M05613 BELT GUIDE FT MAXI ID Reference Qty Description 1 2T07188 1 Belt guide 2 11 0324 6 Crosspiece...

Page 64: ...FT M 1211A 64...

Page 65: ...1348 15 2C02515 5 Elastic cotton strap stapled W88 LG2610 16 4M05619 1 Blower tube L 985 17 4M05619 1 Blower tube L 985 18 4M05613 2 Single strap guide 19 16 0883 1 Belt LA40 LG0740 T150 20 16 0881 1...

Page 66: ...FT M 1211A 66...

Page 67: ...11A 4M05619 TUBULURE OF BLOWING LG985 ID Reference Qty Description 1 14 0885 1 Link auto Y 3 8 10 2 14 0506 1 Link top 3 8F 3 14 0492 1 Link sleeve 3 8F 4 2P03087 1 Sheet metal 5 2D01824 1 Tubulure of...

Page 68: ...FT M 1211A 68...

Page 69: ...250W 680TR 208V 60Hz 4M05633 CROSS MODULE MOTO Q7 Q9 4M05633 CROSS MODULE MOTO L1 4M05633 CROSS MODULE MOTO Q1 ID Reference Qty Description 1 10 0177 2 Motor 250W 680TR 480V 60Hz B24V Brake 2 2T07451...

Page 70: ...FT M 1211A 70...

Page 71: ...71 FT M1211A 4M05637 LIAISON CROSS FOLD CONV FEEDER CONV ID Reference Qty Description Material 1 2C02514 2 Stapled belt W100 L4760 Felt 2 2C01992 4 Stapled belt W180 L5985 Felt...

Page 72: ...FT M 1211A 72...

Page 73: ...16 0049 2 Latch handle 10 2T06919 2 Top cover 11 2T06920 2 Central deflector 12 2S04687 1 Front protection guard 13 12 0096 8 Security lock cam 14 2T06899 2 Cross brace 15 2T07191 1 Operator control...

Page 74: ...FT M 1211A 74 1 8 2 5 4 6 3 8...

Page 75: ...14 1017 1 Distribuidor MS6 2 14 1015 1 Filter MS6 LRB 1 2 3 14 1014 1 Filter MS6 LFR 1 2 4 14 1016 1 Bloc distribuidor MS6 5 14 0568 1 Silencer U 1 1 2B 6 14 1051 1 Pressure captor SPAB P10R G18 2P M...

Page 76: ...FT M 1211A 76...

Page 77: ...ressure regulator MS6 LR 1 2 D6 2 14 0179 1 Tank 10L 3 14 0082 1 Valve 1 2 4 14 0084 1 Valve 5 14 0471 1 Link reduction 3 8M 1 8F 6 14 0473 1 Link reduction 1 2M 3 8F 7 14 0479 1 Link 1 2 M 8 14 0875...

Page 78: ...FT M 1211A 78 4 6 5...

Page 79: ...79 FT M1211A KIT 09 0148A ID Reference Qty Description 4 14 0969 3 Iron sheet metal VMPA 5 14 0966 5 Electrodistribuidor VMPA 5 2 6 14 0988 1 Cable connexion VMPALSO B24...

Page 80: ...FT M 1211A 80 1 3 4 2 5 1 14 0184...

Page 81: ...D ID Reference Qty Description 1 14 0426 2 Link auto 1 4 8 10 2 2P02834 1 Base distributor 3 14 0962 2 Link ring nut 3 8 tube 14 4 2D01652 1 Link 5 14 1456 1 Distributor 15 0073 5 NR 10m Cable connexi...

Page 82: ...FT M 1211A 82...

Page 83: ...nnector auto M5_4 6 ID Reference Qty Description 1 2T06897 1 Shuttle base LU0450 2 2C01901 2 Shuttle slide LU615 3 3S01567 1 Shuttle nose U 4 2D01847 1 Axle 6 Pans 17 W32 D8L19 M6 5 14 0819 1 Cylinder...

Page 84: ...FT M 1211A 84...

Page 85: ...nector auto M5_4 6 ID Reference Qty Description 1 2T06907 1 Shuttle base LU615 2 2C01901 2 Shuttle slide LU615 3 3S01572 1 Shuttle nose LU615 4 2D01847 1 Axle 6 Pans 17 W32 D8L19 M6 5 14 0819 1 Cylind...

Page 86: ...FT M 1211A 86...

Page 87: ...851 1 Tube D38 L600 3 16 0021 D38 0545 1 Drum covering auto W50 rough grey 4 10 0312 1 Bearing 15x35x11 5 10 1216 1 Bearing 15x35x11 free wheel ID Reference Qty Description 1 2D01852 1 Axle D15 L610 2...

Page 88: ...FT M 1211A 88...

Page 89: ...445 2 2D01853 1 Tube D38 L435 3 16 0021 D38 0545 1 Covering spur white W50 4 10 0312 1 Bearing 15x35x11 5 10 1216 1 Bearing 15x35x11 free wheel ID Reference Qty Description 1 2D01836 1 Axle D15 L375 2...

Page 90: ...FT M 1211A 90...

Page 91: ...16 15 0054 1 Connexion part M8 10m 17 2T07701 1 Protection sheet metal 4M05634 DISCHARGE CONVEYOR L5 L6 L7 4M05634 DISCHARGE CONVEYOR M5 M5 M6 M6 4M05634 DISCHARGE CONVEYOR Q5 Q5 Q6 Q6 Q7 Q8 Q9 ID Ref...

Page 92: ...FT M 1211A 92...

Page 93: ...5977 STORAGE TRAY OPTION ID Reference Qty Description 5 2T06900 1 Discharge conveyor storage tray 12 2C01934 5 Conveyor fingers 15 15 0162 1 Photocell E3Z LS86 16 15 0190 1 M8 right 10m 14 2T03557 1 C...

Page 94: ...FT M 1211A 94 1 2 3...

Page 95: ...n 1 4M00964 1 Free roll 1500x53 2 4M01236 1 Height free roll 460 940 3 4M04337 530 1 Roll LA530 NR 15 0034 1 Photocell E3Z NR 15 0048 1 Reflector NR 15 0190 1 Connexion part M8 right 10m NR 2T03144 1...

Page 96: ...FT M 1211A 96...