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© 2007 - 2012 Goodman Manufacturing Company, L.P.
5151 San Felipe, Suite 500, Houston, TX 77056
www.goodmanmfg.com - or - www.amana-hac.com

P/N: IO-431A

Date:  November 2012

 

ASPF

AIR HANDLERS
INSTALLATION & OPERATING INSTRUCTIONS

 RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.

ATTENTION INSTALLING PERSONNEL

Prior to installation, thoroughly familiarize yourself with this Installation Manual.

Observe all safety warnings. During installation or repair, caution is to be observed.

It is your responsibility to install the product safely and to educate the customer on its safe use.

CONTENTS

Important Safety Instructions ............................................. 2
Shipping Inspection ........................................................... 3
Codes & Regulations ........................................................ 3
Replacement Parts ............................................................ 3
Pre-Installation Instructions ............................................... 3
Location ............................................................................. 3
Ductwork ........................................................................... 3

Return Ductwork .............................................................. 4
Return Air Filters .............................................................. 4

Electric Heat ...................................................................... 4
HKR Installation ................................................................. 4
Electrical Supply Wire and MOP ....................................... 4

Building Electrical Service Inspection .............................. 5
Wire Sizing ...................................................................... 5
Maximum Overcurrent Protection (MOP) ........................ 5
Electrical Connections – Supply Voltage ......................... 5

Air Handler Only (Non-Heat Kit Models) ..................... 5
Air Handler With Non-Circuit Breaker Heat Kits .......... 5
Air Handler With Heat Kits

Containing a Circuit Breaker ................................... 5

Low Voltage Connections ........................................... 6

Refrigerant Lines ............................................................... 6

Tubing Preparation .......................................................... 6
Post Brazing .................................................................... 6
Piping Size ...................................................................... 6
Special Instructions ......................................................... 6

Downflow Conversion ....................................................... 7
Horizontal Conversion ....................................................... 7
Condensate Removal ........................................................ 8
Achieve 2% Low Leakage Rate ........................................ 9
ASPF Motor ....................................................................... 9

CFM Delivery ................................................................... 9

Start-Up Procedure ........................................................... 9
Regular Maintenance ........................................................ 9
ASPF Thermostat Connections ....................................... 10
Cooling Unit w/Optional Heat Kits

of 10kW and Below ................................................... 10

Cooling Unit w/Optional Heat Kits

of 15kW and Above
and Room Thermostat w/Two Stages of Heat ........... 11

Heat Pump Unit/Optional Heat Kits

of 10kW and Below ................................................... 11

Heat Pump Unit w/Optional Heat Kits

of 15kW and Above ................................................... 12

ASPF Wiring Diagram ..................................................... 13

Summary of Contents for ASPF Series

Page 1: ...4 Electric Heat 4 HKR Installation 4 Electrical Supply Wire and MOP 4 Building Electrical Service Inspection 5 Wire Sizing 5 Maximum Overcurrent Protection MOP 5 Electrical Connections Supply Voltage...

Page 2: ...ng Areas Carbon monoxide producing devices such as an automobile space heater gas water heater etc should not be operated in enclosed areas such as unventilated garages utility rooms or parking areas...

Page 3: ...tion of your nearest distributor consult the white business pages the yellow page section of the local telephone book or contact CONSUMER AFFAIRS GOODMAN MANUFACTURING COMPANY L P 7401 SECURITY WAY HO...

Page 4: ...19 28 37 41 2000 5 8 11 12 17 25 34 37 HEAT KIT NOMINAL kW CFM Table 2 230 1 60 Supply Voltage Temperature Rise Table F 3 5 6 8 10 15 20 21 600 17 27 34 39 800 13 20 25 30 40 1000 10 16 20 24 32 48 12...

Page 5: ...314 235 188 157 134 118 110 Based on NEC 1996 Maximum Allowable Length in Feet to Limit Voltage Drop to 2 Minimum Circuit Ampacity MCA Wire Size AWG Table 6 Maximum Overcurrent Protection MOP Every i...

Page 6: ...tched applications a flowrator piston change may be required See the Goodman piston kit chart or consult your local distributor for details regarding mix matched piston sizing If the mix match applica...

Page 7: ...rain pan NOTE The filter provision is not applicable in THIS downflow application ACCESS PANEL RETURN AIR SIDE OF UNIT REAR CHANNEL BRACKET ZEE COIL SUPPORT BRACKET COIL RETAINING BRACKET TIE BRACKET...

Page 8: ...the enclosure for external connections 1 Ensure drain pan hole is NOT obstructed 2 To prevent potential sweating and dripping on to finished space it may be necessary to insulate the condensate drain...

Page 9: ...Delivery Table 9 shows the CFM speed tap settings for the ASPF Start Up Procedure Prior to start up ensure that all electrical connections are properly sized and tightened All panels must be in place...

Page 10: ...owing composite wiring diagrams detail various con figurations in which the ASPF air handlers can be used Ex amples include single stage cooling and heat pump with single or two stage electric heating...

Page 11: ...B YL BL CONDENSING UNIT 24V CONNECTION BL YL GR RD 18 GA 5 WIRES WITH COOLING 4 WIRES WITHOUT WH YL BR BR BR YL G C R HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 10 kW AND BELOW C W1 W2 Y2 Y1 O G R TB 1...

Page 12: ...IT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE C W1 W2 Y2 Y1 O G R TB 18 GA 7 WIRE O Y C W2 R Y O W2 E RD GR BL OR YL YL BL OR WH BR WH BL WH WH RD BR RD WH GR YL OR OR RD OR NOTES 1 OUTDOOR THERMOSTAT...

Page 13: ...OF CR RELAY TOAPPROPRIATE TAP AT TB 4 BROWN AND WHITE WIRES ARE USED FOR HEAT KITS ONLY 5 FUSE 3A 250V 3AG CARTRIDGE FUSE RELAY EVAPORATOR MOTOR TERMINALBOARD R EM TB BK RD BL YL BLUE BLACK RED YELLOW...

Page 14: ...14 THIS PAGE LEFT INTENTIONALLY BLANK...

Page 15: ...e airflow If cleaning of the outdoor coil becomes necessary hire a qualified servicer Inexperienced people could easily puncture the tubing in the coil Even a small hole in the tubing could eventually...

Page 16: ...2 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com or www amana hac com NOTE SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITH...

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