Graco 20:1 KING 231131, Instructions-Parts List Manual

Page 1: ...s registered to I S EN ISO 9001 20 1 KINGt CARBON STEEL Cart Mounted Zinc Spray Package Part No 231131 Series C 2000 psi 14 MPa 138 bar Maximum Fluid Working Pressure 100 psi 0 7 MPa 7 bar Maximum Air Input Pressure 308081L Read warnings and instructions See page 2 for Table of Contents TI1605A Parts ...

Page 2: ...s intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest rated system component Refer to the Technical Data on page 16 for the maximum working pressure of this equipment D Use fluids and solvents which are compatibl...

Page 3: ...to the gun manual D Be sure the gun trigger safety operates before spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 9 if the spray tip clogs and before cleaning checking or servicing the equipment D Tighten all fluid connections before operating the equipment D Check the hoses tubes and couplings daily Replace worn or damaged parts immedi...

Page 4: ...f debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D Do not turn on or off any light switch in the spray area while operating or if fumes are present D Do not operate a gasoline engine in the spray area TOXIC FLUID HAZARD Hazardous fluid or toxic fumes...

Page 5: ...all fluids All operators must thoroughly read all instruction manuals tags and labels before operating the equip ment Prepare the Site The King pump requires 180 scfm 5 0 m min of compressed air while operating at 90 psi 0 6 MPa 6 bar air pressure and 60 cycles per minute Ensure that you have an adequate compressed air supply Refer to Fig 2 Bring a compressed air supply line A from the air compres...

Page 6: ...ses use only electrically conductive hoses 3 Air compressor follow manufacturer s recommen dations 4 Spray gun ground through connection to a prop erly grounded fluid hose and pump 5 Fluid supply container follow your local code 6 Object being sprayed follow your local code 7 Solvent pails used when flushing follow your local code Use only metal pails which are conductive placed on a grounded surf...

Page 7: ...valve acts as a fluid drain valve to assist in relieving fluid pressure in the displace ment pump hose and gun Triggering the gun to relieve pressure may not be sufficient D The red handled bleed type master air valve F is required in your system to relieve air trapped between it and the air motor when the valve is closed see the WARNING above Be sure the bleed valve is easily accessible from the ...

Page 8: ... items F and G F Red Handled Bleed Type Master Air Valve required for pump G Air Line Inlet Swivel 35 Ground Wire required see page 6 for installation instructions 38 Air Relief Valve partially hidden 39 Pump Air Hose COMPONENTS YOU MUST SUPPLY A Electrically Conductive Air Supply Hose B Bleed Type Master Air Valve for accessories C Air Line Moisture Trap and Drain Valve E Grounded 5 Gallon 19 Lit...

Page 9: ... parts If the fluid you are using may be contaminated by the oil flush it out with a compatible solvent See Flushing on page 11 Packing Nut Wet Cup Before starting fill the packing nut K 1 3 full with Graco Throat Seal Liquid TSL or compatible solvent See Fig 3 WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure a...

Page 10: ...Pressure Relief Procedure on page 9 1 Relieve the pressure Install the tip guard and spray tip in the gun as explained in the gun manu al 2 Open the air filter regulator H slowly Use the regulator to control pump speed and fluid pres sure Always use the lowest air pressure neces sary to get the desired results Higher pressures cause premature tip and pump wear NOTE To open the air filter regulator...

Page 11: ...CAUTION Never leave water or water base fluid in the pump overnight If you are pumping water base fluid flush with water first then with a rust inhibitor such as mineral spirits Relieve the pressure but leave the rust inhibitor in the pump to protect the parts from corrosion WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Reli...

Page 12: ...pray Gun 24 Suction Hose 26 Suction Tube A Main Air Line B Bleed Type Master Air Valve for accessories F Red Handled Bleed Type Master Air Valve required for pump G Air Line Inlet Swivel K Packing Nut Wet Cup Detail of Air Line Connection and Air Regulation Kit 27 12 17 9 F B G 7 24 26 10 Fig 3 1 Torque to 100 125 ft lb 135 169 N m K 1 A F TI1606A ...

Page 13: ...308081 13 Notes ...

Page 14: ... 1 2 2c 2a 2b 2d 10 35 2g 8 3 2e 2f 9 7 6 11 5 18 33 34 22 23 26 25 24 13 12 17 15 14 32 27b 27a 38 27 39 40 14 308081 Parts Part No 231131 Series C 20 1 Ratio Kingt Pump with Dura Flot 2400 Displacement Pump ...

Page 15: ... 50 ft 15 2 m long 1 13 150287 COUPLING 1 4 npt m x 3 8 npt f 1 14 235574 HOSE fluid nylon 1 4 6 mm ID 1 4 npsm fbe 2 4 ft 0 7 m long 1 15 189018 SWIVEL gun 1 17 238591 AIRLESS SPRAY GUN See manual 308236 for parts 1 18 113344 UNION swivel 1 2 npt m x 3 4 npsm f 1 21 222916 SUCTION KIT Includes items 22 26 40 1 22 100088 ELBOW street 90_ 2 npt m x 2 npt f 1 23 109505 BUSHING 2 npt m x 1 1 2 npt f ...

Page 16: ...npt m Fluid inlet size 2 npt f Maximum operating temperature 180_F 82_C Wetted parts Pump See pump manual 308151 Suction Hose and Tube Nylon Aluminum Fluid Fittings Zinc Plated Malleable Iron Zinc Plated Carbon Steel Drain Tube Fluid Hoses Nylon Sound Pressure Levels dBa tested in accordance with ISO 3744 Input Air Pressures at 15 cycles per minute Air Motor 40 psi 0 28 MPa 2 8 bar 58 psi 0 4 MPa ...

Page 17: ...308081 17 Dimensions A B C TI1605A Pump Model A B C Width Across Wheels Weight 231131 53 6 in 1361 mm 28 1 in 714 mm 30 7 in 780 mm 26 in 660 mm 295 lb 134 kg ...

Page 18: ...h of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all im...