Graco FIRE-BALL, Instructions-Parts List Manual

Page 1: ...let Pressure 307878V WARNING These systems are designed to be used only in pumping non corrosive and non abrasive lubricants and greases Any other use of the system can cause unsafe operating conditions and result in component rupture fire or explosion which can cause serious injury including fluid injection Model 240883 shown 01514A Important Safety Instructions Read all warnings and instructions...

Page 2: ...le X X X X 225026 120 lb 2 wheel truck X X X 245696 120 lb 2 wheel truck X X X 240881 120 lb 2 wheel truck X X X X 222245 120 lb 2 wheel truck X X X 240882 120 lb 2 wheel truck X X X X 225773 35 to 50 lb 2 wheel truck X X X 245695 35 to 50 lb 2 wheel truck X X X 240883 35 to 50 lb 2 wheel truck X X X X 225827 35 to 50 lb X X X 240884 35 to 50 lb X X X X 222069 25 to 50 lb X X X 245694 25 to 50 lb ...

Page 3: ...ack fluid this is not an air spray system Always have the tip guard and the trigger guard on the dispensing valve when dispensing Be sure the valve trigger safety operates before dispensing Lock the valve trigger safety when you stop dispensing Follow the Pressure Relief Procedure on page 12 whenever you are instructed to relieve pressure stop spraying clean check or service the equipment and inst...

Page 4: ... can cause the equipment to rupture malfunction or start unexpectedly and result in a serious injury This equipment is for professional use only Read all the instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are uncertain about usage call your Graco distributor Do not alter or modify this equipment Use only genuine Graco parts...

Page 5: ...dispensing area Check your local electrical code for detailed instructions for your area and type of equipment Ground all of this equipment Pump Use a ground wire and clamp as shown in Fig 1 Remove the ground screw Z and insert through the eye of the ring terminal at end of ground wire Y Fasten the screw back onto the pump and tighten securely Connect the other end of the wire to a true earth grou...

Page 6: ...pump outlet using thread sealant 3 Remove the cover from the pail of lubricant Place the pail of lubricant into the truck pail 4 Secure the cover 4 on the pail with the three thumbscrews A 5 Insert the pump riser tube through the top of the cover 4 Lower the pump until it rests on the cover 6 Assemble the gun 2b and hose 2a and connect the hose to the pump fluid outlet 7 Connect the nipple 2d to t...

Page 7: ...iber drums reverse 3c to use flat end For truck model 225026 245696 and 240881 For steel drums use pointed end of 3c Position clamp above drum bead Tighten thumbnuts 3d 4 Press the follow plate 5 down firmly onto the grease and rotate it to eliminate air pockets and reduce channeling Insert the pump through the cover 4 Slide the cover up far enough to let the pump pass easily through the follow pl...

Page 8: ...y downward and rotate it over the lubricant surface to eliminate air pockets and prevent channeling 3 Place the cover 3a on the pail and tighten the thumbscrews 3f 4 Assemble the gun 2b and hose 2a and connect the hose to the pump fluid outlet 5 Connect the nipple 2d to the pump air inlet or air regulator 7b inlet whichever is applicable Connect the quick disconnect coupler 2c to the air supply ho...

Page 9: ...hrough the cover 3 Slide the cover up far enough to allow the pump to pass easily through the follow plate grommet and into the grease 4 Using items 3a to 5d secure the cover to the drum and the drum to the cart It is not necessary to bolt the pump to the cover 5 Assemble the gun 2b and hose 3a and connect the hose to the pump fluid outlet 6 Connect the quick disconnect nipple 2d to the pump air i...

Page 10: ...rclockwise 9 Place an open 50 lb pail of grease on the truck and secure it with the hold down clamps 10 Remove the cover from the pail and scoop the lubricant from the center to the sides of the pail to make its surface concave 11 Center the inductor plate 5 in the pail opening Press down on the pump and rock it back and forth to seat the inductor plate to eliminate air pockets Continue action unt...

Page 11: ...runs too fast can be seriously damaged Install an air line lubricator F for automatic air motor lubrication Install a bleed type master air valve H to relieve air trapped between the valve and the motor when the valve is closed WARNING Trapped air can cause the air motor to cycle unex pectedly causing serious injury if you are adjusting or repairing the pump Be sure to follow the Pres sure Relief ...

Page 12: ...d the pump starts when the dispensing valve is opened and shuts off when it is closed 5 Set the air pressure to each pump at the lowest pressure needed to get the desired results NOTE A pump runaway valve can be installed on the air line to automatically shut off the pump if it starts to run too fast Never allow the pump to run dry of the fluid being pumped A dry pump will quickly accelerate to a ...

Page 13: ...on page 17 1 Model 222069 and 245694 25 to 50 lb pail size Includes items 1 to 5 Model 240885 25 to 50 lb pail size Includes items 1 to 7 Ref No Part No Description Qty 1 239877 PUMP 50 1 FIre Ball See manual 308883 for parts 1 2 222070 DISPENSE KIT See parts above 1 245697 DISPENSE KIT 245694 only See parts list on page 15 1 3 222059 COVER includes items 3a to 3h 1 3a 207617 COVER pail 1 3b 16810...

Page 14: ...to 50 lb pail size Includes items 1 to 7 Ref No Part No Description Qty 1 239877 PUMP 50 1 Fire Ball See manual 308883 for parts 1 2 222070 DISPENSE KIT See parts list on page 13 1 245697 DISPENSE KIT 245695 only See parts list on page 15 1 3 203650 TRUCK 2 wheel See parts list below 1 4 204574 COVER see manual 306345 for parts 1 5 204134 PAIL 1 6 203976 HOLSTER 1 7 240831 CE INSTALLATION Kit See ...

Page 15: ...HOLSTER 1 7 240831 CE INSTALLATION Kit See part list on page 17 1 Ref No 3 Portable Base 203622 Series B Ref No Part No Description Qty 3a 191750 BASE drum 1 3b 102547 BOLT hex hd 5 16 18 x 1 5 2 3c 191747 BRACKET 2 3d 100214 WASHER lock 2 3e 100132 WASHER flat 2 3f 113660 RIVET 16 3g 113646 CASTER polyurethane 4 3a 06472A 3b 3c 3e 3d 3f 3g 2 Model 240880 shown 1 Ref No 2 Dispense Kit 245697 Ref N...

Page 16: ... 5 222061 HOLD DOWN KIT Includes items 5a to 5d 5a 200889 NUT wing 2 5b 153166 HOOK drum mounting 2 5c 153102 ROD drum 2 5d 159016 BRACKET retaining 2 used 4 6 222243 CART KIT includes items 6a to 6n 1 6a 218027 FRAME cart 2 6b 183987 SHELF drum 1 6c 107144 SCREW cap 3 8 16 x 2 1 4 4 6d 179766 HANDLE cart 1 6e 100731 WASHER flat 3 8 6 6f 101566 LOCKNUT hex 3 8 16 6 6g 179770 AXLE 1 6h 154628 WASHE...

Page 17: ...04351 FOLLOW PLATE 1 6 203976 HOLSTER 1 7 240831 CE INSTALLATION Kit See part list on page 17 1 1 3 4 5 6 Ref No 7 CE Installation Kit 240831 Ref No Part No Description Qty 7a 156849 NIPPLE 1 7b 109075 REGULATOR air with gauge 1 7c 103347 VALVE safety 1 7d 222011 CLAMP grounding 1 7e CE Label 1 Attention To comply with CE directives the CE identification label must be affixed to the back of the ca...

Page 18: ...imum air consumption maximum delivery and so on Sound data for the air motors of the pumps on these portable units is as follows Tested at 100 psi 0 7 MPa 7 bar at 40 cycles per minute Sound Pressure Level measured at 1 meter from unit 77 9 dB A Sound Power Level tested in accordance with ISO 9614 2 85 6 dB A ...

Page 19: ...19 307878 Notes ...

Page 20: ...shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranti...