Graco SDL23 Series, Instructions Manual

Page 1: ...tmosphere locations Model See page 3 for model information including maximum working pressure and approvals Related Manuals Important Safety Instructions Read all warnings and instructions in this manual before using the equipment Save these instructions Manual in English Description 3A8689 Hose Reel Swivel Kit 406801 Latch Kit 313902 Hose Reel Enclosure Retrofit Kit 406741 Hose Inlet Kit 406743 R...

Page 2: ...estal XDX or XNX Model Hose Reels 20 Recycling and Disposal 22 End of Product Life 22 Troubleshooting 23 Repair 24 Replace Spool Single Pedestal SDX Models 24 Replace Spool Dual Pedestal XDX or XNX Models 25 Replace the Hose 27 Notes 29 Parts 30 SDX Models 30 Parts SDX Series 31 XDX Models 33 Parts XDX Series 34 XNX Models 36 Parts XNX Series 37 Kits 38 Hose Reel Label 39 Label Fluid Identificatio...

Page 3: ...npsm m 3 8 npsm f 3 8 50 SDL6D 20 Bare 300 2 1 21 Air Water 1 2 npsm m 1 2 npsm f 1 2 50 SDL23 10 Hose 300 2 1 21 Air Water 1 2 npsm m 3 8 npt m 3 8 35 SDL25 10 Hose 300 2 1 21 Air Water 1 2 npsm m 3 8 npt m 3 8 50 SDL56 20 Hose 300 2 1 21 Air Water 1 2 npsm m 3 8 npt m 3 8 65 SDL5J 20 Hose 300 2 1 21 Air Water 1 2 npsm m 3 8 npt m 3 8 65 SDL33 10 Hose 300 2 1 21 Air Water 1 2 npsm m 1 2 npt m 1 2...

Page 4: ... 1 2 npsm m 3 8 npt m 3 8 50 XDL33 10 Hose 300 2 1 21 Air Water 1 2 npsm m 3 8 npt m 1 2 35 XDL56 20 Hose 300 2 1 21 Air Water 1 2 npsm m 3 8 npt m 3 8 65 XDL65 20 Hose 300 2 1 21 Air Water 1 2 npsm m 1 2 npt m 1 2 50 XDM3B 10 Bare 2000 14 138 Oil 1 2 npsm m 1 2 npsm f 1 2 35 XDM6D 20 Bare 2000 14 138 Oil 1 2 npsm m 1 2 npsm f 1 2 50 XDM33 10 Hose 2000 14 138 Oil 1 2 npsm m 1 2npt m 1 2 35 XDM65 2...

Page 5: ... leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area such as gasoline and windshield wi...

Page 6: ...ke sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safe...

Page 7: ... Air Supply Line C Air Filter D Air Regulator E Bleed type Master Air Valve required F Pump G Pump Grounding Wire required H Fluid Drain Valve required J Fluid Shutoff Valve K Fluid Line L Hose Inlet Kit M Hose Reel N Dispense Valve P Mounting Channel Base FIG 1 Typical Installation A B C D E F G H J K J L P M N ...

Page 8: ...ld the hose coupling or metal part of the meter firmly to the side of the waste container while flushing Required Components Be sure to have the following components before beginning installation Hose Inlet kits L Reel mounting bases mounting brackets and mounting channels P Dispense valves N A ground wire G bleed type master air valve E and fluid drain valve H are required in your system installa...

Page 9: ...dually then loosen completely After doing this the obstruction can be cleared Flush the Equipment Before installation of the dispense valve to the end of the hose flush the line with the fluid being dispensed 1 Place the end of the hose into a grounded metal waste container Hold the hose firmly against the waste container throughout the flushing process FIG 2 This equipment stays pressurized until...

Page 10: ...Installation 10 3A8626C 2 Blow out the entire lubricant supply line with air FIG 3 3 Flush the fluid being dispensed through the equipment until the fluid runs clear FIG 4 FIG 3 FIG 4 ...

Page 11: ...Holes on the top of the adapter bracket pre drilled to match the new XDX Series Hose Reel base All Mountings NOTE Always use all four 4 large flat washers with four 4 bolts to mount the hose reel pedestal to any surface NOTE The reels perform best when the arm allows the hose to pull straight off of the spool FIG 6 FIG 5 A B Mounting Surface XDX Base Adapter 24A224 C To reduce the risk of injury b...

Page 12: ... 8 and FIG 26 1 Determine if the position of the roller guide arm a FIG 8 is in the desired installation position If it is not in the desired installation position skip to Step 2 The hose reel is factory assembled and shipped with the roller guide arm a in either the AA or EE position FIG 8 FIG 7 3 1 2 6 ft 1 9 m minimum for one 1 lift Center between two lifts 1 2 3 5 ft 1 5 m minimum for motor oi...

Page 13: ...vent the reel from unintentionally becoming unlatched and spinning freely FIG 9 c Remove the nuts b from each side and rotate arm a to the desired position NOTE SDX Model Reels have four 4 nuts and XDX Model Reels have eight 8 nuts four on each side d Check the pawl to make sure it is not wedged FIG 10 e Replace and tighten nuts to secure the arm torque 25 35 ft lb 33 9 47 5 N m FIG 9 D a b C C FI...

Page 14: ...listed in this manual come with a Hose Inlet Kit 6 Flush the hose following the instructions in Flush the Equipment page 9 7 Re position the hose stop if needed so that the hose extends far enough for all operators to reach the dispense valve then tighten the nuts to securely hold the hose stop in place 8 Install the motor or dispense valve to the end of the hose following the instructions provide...

Page 15: ...irmly FIG 11 3 When installing permanent supply lines above the ceiling drill 1 5 in 38 mm diameter holes through the ceiling toward the inlet side of the reels 4 Follow Steps 5 through 9 Ceiling Installations page 14 to complete installation SDX Models Open Channel Mounting Kits XDX Models Mounting Kits FN Description 24A934 1 Reel 24A935 2 Reels 24A936 3 Reels 24A937 4 Reels 24A938 5 Reels 24A93...

Page 16: ...X Model Reels only See FIG 11 page 15 Slide the hose reel onto the base plate 104 then install the hold down plate 101 washer 103 and cap screw 102 Tighten the screw firmly 4 If installing permanent supply lines above a ceiling drill 1 5 in 38 mm diameter holes through the ceiling toward the inlet side of the reels 5 Connect the inlet supply line to the inlet hose of the reel See Hose Installation...

Page 17: ...e cap screw 102 Tighten the screw firmly FIG 13 c For mounting with kits 24A934 24A939 mount the channel 105 to the wall mount the base plate 104 to the channel 105 slide the hose reel onto the base plate 104 then install the hold down plate 101 the washer 103 and the cap screw 102 Tighten the screw firmly FIG 13 d For mounting with kits 24A219 24A222 mount the channel 105 to the wall then mount t...

Page 18: ... C FIG 9 3 Place a piece of tape on the side of the reel flange as a visual reference to count the number of revolutions FIG 14 105 Hose Length No of Spool Turns 35 ft 10 7 m 17 50 ft 15 2 m 21 65 ft 19 8 m 23 SPRING TENSION HAZARD The hose reel spring is always under great tension which if released in an uncontrolled manner could cause serious injury Never allow the reel to spin freely Uncontroll...

Page 19: ... the hose 7 Install the hose stop C FIG 16 to the end of the hose If the hose has a warning tag F the hose stop should be installed on the same end of the hose as the warning tag NOTE If the hose is equipped with a spring guard this end must be on the same end as the hose stop 8 Run the end of the hose B through the hose guide G and then to the hole E in the reel FIG 16 9 Attach the hose end B to ...

Page 20: ...FIG 17 1 Loosen screw A three to five turns Do not completely remove the screw 2 Use a hex wrench to loosen the two screws B Do not completely remove the screws 3 Insert a 3 8 in square drive breaker bar into opening C on the spring adjustment plate D 4 While holding the breaker bar securely completely remove the two screws B 5 While firmly grasping the breaker bar with both hands turn the spring ...

Page 21: ...ch to loosen the two screws B Do not completely remove the screws 3 Insert a 3 8 in square drive breaker bar into opening C on the spring adjustment plate D 4 While holding the breaker bar securely completely remove the two screws B 5 While firmly grasping the breaker bar with both hands turn the spring adjustment plate counter clockwise one turn at a time to decrease loosen the spring tension 6 R...

Page 22: ...f the product s useful life dismantle and recycle it in a responsible manner Perform the Pressure Relief Procedure page 9 Drain and dispose of fluids according to applicable regulations Refer to the material manufacturer s Safety Data Sheet Deliver remaining product to a recycling facility ...

Page 23: ... swivel seals Replace swivel See page 38 to determine the swivel needed See Hose Reel Swivel Kit Manual for repair information Fluid delivery is slow Pressure setting is too low Increase pressure Hose stacks over reel spool Retracting the hose too quickly retracting the hose to one side of the guide allowing the hose to stack off to one side of the spool and eventually over the spool allowing the ...

Page 24: ...w 102 washer 103 and the hold down plate 101 4 Slide the hose reel out of the base plate 104 FIG 18 5 Completely remove the hose from the swivel assembly 6 contains 6a 6b and 6c and set it aside for re installation on the new spool FIG 19 6 Loosen and unscrew the swivel shaft 6c to remove the swivel assembly 6 from the spool 5 FIG 19 7 Remove and discard the nut 5g FIG 20 8 Completely remove as on...

Page 25: ...age 9 16 Set the spring tension following the Adjust Spring Tension instructions page 20 Replace Spool Dual Pedestal XDX or XNX Models A complete list of replacement Kits is available on page 38 Use all of the new parts included in the kit When replacing the spool assembly it is recommended that a Swivel Replacement Kit be ordered To determine the correct swivel replacement for your reel see page ...

Page 26: ...base 24 assembly over the spool Adjust as needed to align the parts NOTE Re attaching the guide arm 30 and pedestal base 24 assembly is easier when the spool 5 is supported and level Placing 1 in 25 mm scrap wood blocks under the spool as shown in FIG 22 supports it during installation of the arm 15 Replace with a new snap ring 5e 16 Install the new swivel assembly in the spool See Kits page 38 fo...

Page 27: ...to the reel flange to prevent the reel from unintentionally becoming unlatched and spinning freely FIG 24 4 Remove the hose stop from the hose end and put all of the parts in a secure place for re installation on the new hose FIG 25 a Loosen and remove screws and nuts FIG 25 b Separate the two hose stop components to remove from the end of the hose FIG 25 SPRING TENSION HAZARD The hose reel spring...

Page 28: ...stop and hand tighten the nuts to hold the hose stop in place FIG 25 8 Run the end of the hose B through the hose guide G and then through the hole E in the reel FIG 26 9 Attach the hose end B to the hose reel swivel C Then carefully remove the C clamp D FIG 24 page 27 10 Pull the hose B hard enough to release the latch and slowly allow the hose to retract 11 If used re assemble the hose reel encl...

Page 29: ...Notes 3A8626C 29 Notes ...

Page 30: ...Parts 30 3A8626C Parts SDX Models 6 6b 33 34 5j 6a 5g 5a 33 30 26d 26a 26b 26c 17 15 24 25 5f 13 16 18 6c 6b shown attached to Swivel shaft 6c ...

Page 31: ...Models SDL23 SDL25 SDL33 SDM33 SDM3B SDH15 SDH1D SDH23 15V143 ARM guide White Models SDL23 SDL25 SDL33 SDM33 SDM3B SDH15 SDH1D SDH23 15V144 ARM guide Black Models SDL23 SDL25 SDL33 SDM33 SDM3B SDH15 SDH1D SDH23 15V157 ARM guide Metallic Blue Models SDL56 SDL65 SDM65 SDM6D SDH55 SDH5D 15V159 ARM guide Yellow Models SDL56 SDL65 SDM65 SDM6D SDH55 SDH5D 15V160 ARM guide Red Models SDL56 SDL65 SDM65 SD...

Page 32: ...lable kits begins on page 38 25U039 HOSE 50 ft npt Models SDL65A SDL65B SDL65C SDL65D SDL65E SDL65F 1 26C121 HOSE 35 ft npt Models SDM33A SDM33B SDM33C SDM33D SDM33E SDM33F 1 26C122 HOSE 50 ft npt Models SDM65A SDM65B SDM65C SDM65D SDM65E SDM65F 1 124470 HOSE 35 ft npt Models SDH23A SDH23B SDH23C SDH23D SDH23E SDH2F 1 34 15W036 LABEL warning 1 Ref Part No Description Qty ...

Page 33: ...Parts 3A8626C 33 XDX Models 33a 48 40 18 19 32 14 5j 17 29 2 5h 26 27 5e 33d 28 33c 33b 30 5k 34 37 38 39 6a 11 Water Reel Oil Reel or Grease Reel 6 2 32 27 11 6c ...

Page 34: ...65B XNL65F XNL65A XNL65B XNL65F 1 26C121 HOSE 35 ft npt Models XDM33A XDM33B XDM33F 1 26C122 HOSE 50 ft npt Models XDM65A XDM65B XDM65F XNM65A XNM65B XNM65F 1 29 15V145 ARM guide dual Metallic Blue Models XDL25 XDL33 XDM33 XDH15 XDH1D XDM3B not included on XNX models 15V146 ARM guide dual White Models XDL25 XDL33 XDM33 XDH15 XDH1D XDM3B not included on XNX models 15X939 ARM guide dual Yellow Model...

Page 35: ... XDH5D XDM6D not included on XNX models 15V159 ARM guide Yellow Models XDL56 XDL65 XDM65 XDH55 XDH5D XDM6D not included on XNX models 15V162 ARM guide Black Models XDL56 XDL65 XDM65 XDH55 XDH5D XDM6D not included on XNX models 32 104541 NUT lock M8 x 1 25 8 33 218591 KIT roller includes 33a 33d page 41 33a BRACKET roller 1 33b PIN roller 4 33c ROLLER hose 4 33d SCREW M6 x 1 0 x 20 4 34 15W036 LABE...

Page 36: ...Parts 36 3A8626C XNX Models 6 28 26 24 6a 14 18 5k 5e 17 19 5h 5j 11 27 37 38 39 40 48 27 2 34 6c ...

Page 37: ...l XDX A W 3 8 1 6a 155470 FITTING swivel 90 XNL65D and XNM65D 6a 15Y397 FITTING swivel 90 XNH55D 6a 161037 FITTING swivel 90 XNL56D 1 6c SHAFT swivel 1 11 186579 NUT hex 3 8 in 18 npsm XNH55D 1 11 186580 NUT hex 1 2 in 14 npsm Models XNL56D XNL65D AND XNM65D 1 14 ADJUSTER power spring 1 17 100023 WASHER 8 mm 1 18 SCREW M8 x 1 25 x 120 1 19 SCREW M5 x 80 x 20 2 24 BASE dual 1 26 PEDESTAL 1 27 SCREW...

Page 38: ... 1 2 50 18F141 133504 SDM6H SDX Truck 20 Oil 1 2 50 18F141 133504 XDL2D XDX10 Air Water 3 8 50 15Y496 133509 XDL6D XDX20 Air Water 1 2 50 15Y497 133508 XDL25 XDX10 Air Water 3 8 50 15Y496 133509 XDL33 XDX10 Air Water 1 2 35 15Y499 133508 XDL56 XDX20 Air Water 3 8 65 15Y498 133509 XDL65 XDX20 Air Water 1 2 50 15Y497 133508 XDM3B XDX10 Oil 1 2 35 15Y496 133507 XDM6D XDX20 Oil 1 2 50 15Y502 133507 XD...

Page 39: ...DX Series XN XNX Series The 3rd character in the model number determines the reel pressure category FIG 27 L Low Pressure M Medium Pressure H High Pressure The 6th character in the model number determines the color A white B Blue C Red SDX Models only D Black F Yellow The 7th last character in the hose reel series is the Series Letter FIG 27 ...

Page 40: ...ription Qty SCREW M8 x 1 25 X 20 2 PAWL ratchet 1 SPRING ratchet pawl 1 SCREW M10 x 1 50 x 25 1 BUSHING 1 NUT M8 x 1 25 4 SCREW M8 x 1 50 x 40 1 NUT M10 x 1 50 1 Description Qty ARM hose guide 1 BASE reel enclosed 1 NUT lock 4 SCREW 4 WASHER flat 3 BOLT M10 x 40 lg 1 NUT hex 1 WASHER lock spring 1 NUT lock 4 SCREW 4 NUT hex 5 WASHER lock 1 SCREW shoulder 10 1 ...

Page 41: ... 1 FITTING union adapter 90 1 1 2 NPT Inlet 218549 HOSE coupled 24 in 1 FITTING swivel union 90 1 Description Qty BASE adapter 1 SCREWS 3 8 in 16 x 3 4 in 4 Description Qty BRACKET hose guide 1 PIN roller 4 ROLLER hose 4 NUT lock 10 32 4 SCREW 10 32 x 3 4 in 4 SCREW M6 x 1 0 x 20 4 Description Qty BRACKET hose guide 1 PIN roller 4 ROLLER hose 4 PLATE mounting 1 NUT lock 10 32 4 SCREW 10 32 x 3 4 i...

Page 42: ... of bolts Measurement taken from edge of spool to front of arm Pressure Size A B C D E F G Low 10 3 5 in 89 mm 7 5 in 191 mm 4 7 in 119 mm 9 0 in 229 mm 19 5 in 495 mm 7 0 in 178 mm 17 1 in 434 mm Medium 10 High 10 Low 20 3 5 in 89 mm 7 5 in 191 mm 4 7 in 119 mm 9 0 in 229 mm 21 8 in 554 mm 7 0 in 178 mm 19 2 in 488 mm Medium 20 High 20 ...

Page 43: ...bolts Measurement taken from edge of spool to front of arm Pressure Size A B C D E F G Low 10 6 5 in 165 mm 7 5 in 191 mm 7 7 in 196 mm 9 0 in 229 mm 18 5 in 470 mm 7 7 in 196 mm 18 0 in 457 mm Medium 10 High 10 Low 20 6 5 in 165 mm 7 5 in 191 mm 7 7 in 196 mm 9 0 in 229 mm 21 0 in 533 mm 7 7 in 196 mm 20 0 in 508 mm Medium 20 High 20 ...

Page 44: ... 3A8626C XNX Models Measurement taken from center to center of bolt slot holes Pressure Size A B C D E G Low 20 6 5 in 165 mm 7 5 in 191 mm 7 7 in 196 mm 9 0 in 229 mm 18 2 in 462 mm 20 0 in 508 mm Medium 20 High 20 ...

Page 45: ...Dimensions 3A8626C 45 Mounting Channel Dimensions Side dimension for all kits page 50 1 Reel Base Included in Kits 24A934 203521 SDX Models 2 Reel Base Included in Kits 24A935 203522 SDX Models ...

Page 46: ...Dimensions 46 3A8626C 3 Reel Base Included in Kits 24A936 203523 SDX Models 4 Reel Base Included in Kits 24A937 203524 SDX Models ...

Page 47: ...Dimensions 3A8626C 47 5 Reel Base Included in Kits 24A938 203525 SDX Models 6 Reel Base Included in Kits 24A939 203526 SDX Models ...

Page 48: ...Dimensions 48 3A8626C 1 Reel Base Included in Kits 24A219 XDX Models 2 Reel Base Included in Kit 24A220 XDX Models ...

Page 49: ...Dimensions 3A8626C 49 3 Reel Base Included in Kits 24A221 XDX Models 6 Reel Base Included in Kits 24A222 XDX Models ...

Page 50: ...Dimensions 50 3A8626C Side Dimension All Models ...

Page 51: ...teel anodized aluminum Nitrile rubber High Pressure Hose Reels Maximum fluid working pressure grease all hose diameters 5000 psi 35 MPa 345 bar Inlet size 3 8 npsm male Swivel outlet size 3 8 npsm f Hose outlet size 1 4 npt male Operating temperature range 40 200 F 40 93 C Wetted parts Bare Hose Reel only Zinc plated steel Nitrile rubber steel Dry Weight Approximate SDX Models for example SDH55B 5...

Page 52: ...California Proposition 65 52 3A8626C California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm www P65warnings ca gov ...

Page 53: ...ED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or co...

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