Graco XD30 Series Instructions Manual Download | Manualshive

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Instructions

Ratchet and Latch
Replacement Kit for XD30

High Capacity Hose

Reels

3A0142A

Instructions for Replacing Ratchet and Latch XD Series High Capacity Hose Reels.

Part No: 24C995

Related Kits:

The following optional replacement kits are available for use when replacing the ratchet and latch. Contact your Graco
Distributor or Graco Customer Service at 612-623-6928 or 1-800-533-9655 (toll free).

Swivel Replacement Kit:

24C993 or 24C994

Swivel Seal Replacement Kit:

24D134

Spool Replacement Kit:

24C998

Hose Replacement Kit:

24C986, 24C987, 24C988, 24C989, 24C990, 24C991, 234C992

Important Safety Instructions

Read all warnings and instructions in this man-
ual. For complete Warnings and instructions
see the XD30 High Capacity Hose Reel
Instruction Manual. Save all instructions.

Ref No. Description

Qty

40

NUT, lock

1

41

BUSHING, pawl

1

42

PAWL, ratchet

1

43

BOLT, 10 x 40

1

44

SPRING

1

48

SCREW

4

59

RATCHET

1

40

41

42

43

44

48

59

ENG

1
2
3
...
»

Summary of Contents for XD30 Series

Page 1: ...623 6928 or 1 800 533 9655 toll free Swivel Replacement Kit 24C993 or 24C994 Swivel Seal Replacement Kit 24D134 Spool Replacement Kit 24C998 Hose Replacement Kit 24C986 24C987 24C988 24C989 24C990 24C991 234C992 Important Safety Instructions Read all warnings and instructions in this man ual For complete Warnings and instructions see the XD30 High Capacity Hose Reel Instruction Manual Save all ins...

Page 2: ... dispense valve hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispense valve at anyone or at any part of the body Do not put your hand over the end of the dispense nozzle Do not stop or deflect leaks with your hand body glove or rag Follow Pressure Relief Proced...

Page 3: ...11 refer to FIG 7 6 Remove large nut 32 7 Remove two screws 27 holding pedestal 26 to base 24 and three screws 52 and nuts 53 hold ing hose guide 31 to guide arm 30 8 Completely remove guide arm and pedestal assem bly 26 30 and set it aside to reinstall on the new spool These parts do not have to be disassembled Never allow the reel to spin freely Most hose reel spools are replaced due to a broken...

Page 4: ...s removed by loosening the bolt the swivel and swivel shaft assembly parts 3 22 and washer 7 may come apart FIG 6 Examine swivel assembly and o rings If these parts are damaged replacement kits for the Swivel Assembly 24C993 or 24C994 or just the Swivel Seals 24D134 are available Contact your local Graco Distributor or Graco Customer Service to order this kit 10 Remove snap ring 25 11 Remove guide...

Page 5: ...ly 1 Install new pawl 42 bushing 41 spring 44 nut 40 and bolt 43 to guide arm 30 Tighten bolt securely FIG 10 2 Place spool 9 on its side on a work bench FIG 11 NOTE It is easier to reattach the guide arm and pedestal assembly to the spool if the spool is sup ported and somewhat level Placing a couple blocks of 1 thick scrap wood under the spool as shown in FIG 11 will help support the spool durin...

Page 6: ...ening A in side of spool For hose reel to operate cor rectly these parts must be aligned correctly FIG 13 10 Tighten bolt 18 11 Align pedestal assembly 26 to base 24 Install 2 screws 27 Tighten and torque screws to 20 30 ft lbs 89 133 N m 12 Align guide arm 30 and hose guide 31 Install and tighten screws 52 and nuts 53 13 Install large nut 32 Tighten and torque nut to 85 105 ft lbs 378 467 N m 14 ...

Page 7: ...sion and could be propelled or uncoil with enough force to cause serious injury The hose reel spring is not a serviceable part Do not attempt to replace or service the spring Always grasp ratchet handle firmly with both hands when adjusting tension When decreasing spring tension never attempt to turn ratchet more than 1 4 turn with each push in motion Uncontrolled spinning of the hose reel could c...

Page 8: ...3A0142A 5 Replace one screw B Leave ratchet C in place FIG 19 6 Remove ratchet C FIG 20 7 Pull hose to test tension Repeat 3 7 if necessary FIG 21 8 Replace and tighten screws B and A FIG 22 FIG 19 FIG 20 B C FIG 21 FIG 22 B B A ...

Page 9: ...t then entirely remove screws B FIG 25 4 Tighten spring by turning ratchet C clockwise Refer to Table 1 to determine the number of full turns recommended for setting the spring tension for your hose reel model FIG 26 Table 1 Recommended Turns to Set Spring Tension FIG 23 FIG 24 A B FIG 25 Model Approx No Turns From Fully Relaxed Position to Increase Spring Tension HSHC5 12 HSLC8 7 HSLD5 10 HSLE3 1...

Page 10: ...w graco com 12 2009 5 Leave ratchet C in place Replace one screw B FIG 27 6 Remove ratchet C from opening D FIG 28 7 Pull on hose to test tension FIG 29 8 If spring tension is still a little loose reinsert ratchet C in slot D and remove screw B again 9 Turn ratchet C one full turn clockwise 10 Repeat Steps 5 7 until tension is tight OR 11 If spring tension is too tight follow instructions for Decr...

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