Graco XTR 5, Instruction

Page 1: ...age Parts page 14 for model information Important Safety Instructions Read all warnings and instructions in this manual and in your sprayer instruction manual before using the equipment Save all instructions Important Medical Information Read the medical alert card provided with the gun It contains injection injury treatment information for a doctor Keep it with you when operating the equipment ti...

Page 2: ...C Tip 8 Flat Tip 8 Operation 9 Adjusting Spray Pattern 9 Cleaning Tips Clearing Clogs 9 Maintenance 10 Flushing 10 Cleaning and Replacing Filter 10 Cleanup 10 Repair 11 Disassembly 11 Trigger Removal 11 Assembly 12 Test Gun Before Using 12 Parts 14 XTR5 14 XTR7 16 Technical Specifications 19 Graco Standard Warranty 20 Graco Information 20 ...

Page 3: ...raying and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Replace worn or damaged parts immediately FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode Paint or solvent flowing through the equipment can cause static sparking To help prevent fire and...

Page 4: ...ot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury o...

Page 5: ...ea Protective equipment helps prevent serious injury including long term exposure inhalation of toxic fumes mists or vapors allergic reaction burns eye injury and hearing loss This protective equipment includes but is not limited to A properly fitting respirator which may include a supplied air respirator chemically impermeable gloves protective clothing and foot coverings as recommended by the fl...

Page 6: ...es with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check electrical resistance of hoses If total resistance to ground exceeds 29 megohms replace hose immediately Fluid supply container follow local code Object being sprayed follow local code Solvent pails used when flushing follow local code Use only conductive metal pails placed on a grounded surface Do not plac...

Page 7: ...sufficient See the Pressure Relief Procedure page 6 Gun Trigger Lock To prevent injury when the gun is not in use always engage the gun s trigger lock if unit is being shut down or left unattended A wallet sized warning card with important injection treatment information is included with the gun Additional cards are available at no charge Provide a card to all operators The trigger lock must move ...

Page 8: ...er 20c as shown Turn 90 counterclockwise to spray position so the arrow faces forward Install assembled RAC onto spray gun Flat Tip 1 Follow the Pressure Relief Procedure page 6 Engage the trigger lock 2 Insert tip 32 and gasket 30 into back of guard 31 3 Install the guard over the end of the gun To avoid serious injury from skin injection do not put your hand in front of the spray tip when instal...

Page 9: ...gle determine pattern coverage and size When you need more coverage use a larger spray tip rather than increasing fluid pressure 1 Follow the Pressure Relief Procedure page 6 Engage the trigger lock 2 Loosen tip guard retaining nut 3 Align the guard horizontally to spray a horizontal pattern Align guard vertically to spray a vertical pattern 4 Tighten the nut Cleaning Tips Clearing Clogs NOTE Clea...

Page 10: ...1 Follow the Pressure Relief Procedure page 6 Engage the trigger lock 2 Disconnect the trigger guard from the gun body by pushing up on the guard hook and pulling it out of the notch 3 The trigger guard beneath the gun handle can then be used as a wrench to loosen the nut 4 When the alignment notches are no longer engaged use your hand to twist the handle and remove it from the gun head 5 Remove t...

Page 11: ...t 8 Using a socket wrench remove the seal retainer 2 from the back of the gun Use a pick to remove the gasket 3 9 Clean and replace parts as needed Trigger Removal NOTE To avoid losing parts be ready for two actuator pins 7 to fall out of the gun body when the trigger 16 is removed XTR 7 Guns 1 Using a wrench remove screw 16b from the pivot pin 16a 2 Slide the pivot pin 16a out of the gun body and...

Page 12: ...lve seat 10 Torque valve seat to 26 32 ft lb 34 43 N m 5 Grease and install the spring 5 and cap 4 Tighten the cap to 10 13 ft lb 8 10 N m Test Gun Before Using 1 Engage the trigger lock Connect the fluid hose to the gun 2 Start and prime the pump 3 Disengage the trigger lock and trigger the gun into a metal waste container 4 Release the trigger The gun should immediately stop spraying and there s...

Page 13: ...Repair 312145K 13 ...

Page 14: ...Parts 14 312145K Parts XTR5 4 5 6 2 3 1 16c 7 8 9 10 16c 21 26 16 15 14 13 ti21834a 24 RAC Tip Flat Tip 20a 20b 19 20c ti10050a 30 32 31 ti10051a 14a ...

Page 15: ...dle 1 1 1 1 1 1 1 7 15E085 PIN actuator 2 2 2 2 2 2 2 8 248591 NEEDLE 1 1 1 1 1 1 1 9 156766 GASKET 1 1 1 1 1 1 1 10 245858 SEAT valve 1 1 1 1 1 1 1 13 255275 HANDLE includes trigger guard and swivel 1 1 1 1 1 14 248952 HANDLE KIT 1 1 14a SWIVEL 15 276997 HANDLE SLEEVE insulated 1 1 16 287449 TRIGGER KIT 4 finger straight includes 16c 1 1 1 1 287451 TRIGGER KIT 4 finger curved includes 16c 1 28745...

Page 16: ...Parts 16 312145K XTR7 ...

Page 17: ...L 1 1 15 276997 HANDLE SLEEVE insulated 1 1 1 1 15E083 HANDLE SLEEVE round 1 1 1 1 16 287449 TRIGGER KIT 4 finger straight includes 16a and 16b 1 1 1 287451 TRIGGER KIT 4 finger curved includes 16a and 16b 1 1 1 287450 TRIGGER KIT 2 finger includes 16a and 16b 1 1 16a 192272 PIN pivot 1 1 1 1 1 1 1 1 16b 203953 SCREW cap 10 24 1 1 1 1 1 1 1 1 19 XHD001 GUARD RAC tip 1 1 1 1 1 1 1 20 XHDxxx SWITCH ...

Page 18: ...48952 Trigger Kit 16 includes mounting hardware for either the XTR5 or XTR7 gun Included in OneSeal Repair Kit XHD010 5 each per package purchase separately Included in Handle Repair Kits 248952 and 17V749 29 222385 TAG warning not shown 1 1 1 1 1 1 1 1 30 166969 GASKET 1 31 220251 GUARD flat tip 1 32 163519 TIP flat 1 36 194744 TOOL repair packing 1 1 1 1 1 1 1 1 Ref Part Description Quantity XTR...

Page 19: ...i 41 MPa 414 bar Sound power 95 7 dBa at 6000 psi 41 MPa 414 bar Sound pressure measured using the HD519 tip and water Sound power tested per ISO 9614 2 Inlet Outlet Sizes Fluid inlet size 1 4 npsm m or 3 8 NPT XTR706 Fluid orifice size 0 090 in 2 3 mm Materials of Construction Wetted materials on all models Aluminum stainless steel acetal polyethylene nylon polypropylene carbide polyurethane solv...

Page 20: ...in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of war...