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SERVICE MANUAL

H4802-3 and H4802-5 

Pole Tampers

99910446  REV 8

© 2016 Greenlee Textron Inc.

12/16

Serial Codes FKD, FKE, FZL, and FZM

Read

 and 

understand

 all of the instructions and 

safety information in this manual before operating 

or servicing this tool.

Register this product at www.greenlee.com

Summary of Contents for H4802-3

Page 1: ...s 99910446 REV 8 2016 Greenlee Textron Inc 12 16 Serial Codes FKD FKE FZL and FZM Read and understand all of the instructions and safety information in this manual before operating or servicing this t...

Page 2: ...al Codes FKD and FZL H4802 5 Serial Codes FKE and FZM Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Other Publications Ins...

Page 3: ...not avoided COULD result in severe injury or death Hazards or unsafe practices which if not avoided MAY result in injury or property damage Read and understand all of the instructions and safety info...

Page 4: ...arning could result in severe injury or death Do not disconnect tool hoses or fittings while the power source is running or if the hydraulic fluid is hot Hot hydraulic fluid can cause serious burns Do...

Page 5: ...act with hydraulic oil wash the affected area immediately to remove the oil Failure to observe these precautions may result in injury Procedure for connecting or disconnecting hydraulic hoses fittings...

Page 6: ...le 2a Cool Grip Remove washer 44 spring 45 and retaining ring 43 Slide trigger spool 45 from handle 33 Remove O ring 46 from trigger spool and O ring 50 and backup 51 3 Cool Grip Remove retaining ring...

Page 7: ...tion with a retaining ring 50 3 Set the spring 47 into the spool bore of the handle Install the O ring 52 onto the control spool 46 4 Align the control spool so that the 3 mm 0 125 diameter indentatio...

Page 8: ...8 P T 23 22 7 21 5 3 6 4 2 1 18 17 11 8 16 10 14 15 13 12 9 25 18 29 24 24 29 32 18 30 31 31 Apply a thread sealant such as Loctite 242 Threadlocker 32 36 37 35 42 52 51 50 49 48 47 46 45 44 43 39 41...

Page 9: ...5 x 875 x 075 1 23 Screw cap 5 16 24 x 1 250 hex head 1 24 41341 50413413 Adapter 1 4 M NPT x 9 16 18 M JIC 2 25 49536 50495364 Tube handle H4802 3 1 40386 50403861 Tube handle H4802 5 1 29 40400 5040...

Page 10: ...5 397 7070 10 Illustration H4802 3 Serial Code FKD02100 to 06199 and H4802 5 Serial Code FKE00600 to 01999 P T 23 22 7 21 5 3 6 4 2 1 18 17 11 8 16 10 14 15 13 12 9 25 18 29 24 24 29 32 18 41 39 38 40...

Page 11: ...shaped 1 22 Washer flat 375 x 875 x 075 1 23 Screw cap 5 16 24 x 1 250 hex head 1 24 41341 50413413 Adapter 1 4 M NPT x 9 16 18 M JIC 2 25 49536 50495364 Tube handle H4802 3 1 40386 50403861 Tube hand...

Page 12: ...rial Codes FKD02099 and below and FZL H4802 5 Serial Codes FKE00599 and below and FZM P T 23 22 7 21 5 3 6 4 2 1 18 17 11 8 16 10 14 15 13 12 9 25 18 29 24 24 29 33 36 32 18 35 34 33 41 39 38 40 30 37...

Page 13: ...0413413 Adapter 1 4 M NPT x 9 16 18 M JIC 2 25 49536 50495364 Tube assembly handle H4802 3 1 40386 50403861 Tube assembly handle H4802 5 1 29 40400 50404004 Hose 3 8 x 38 75 with 9 16 18 JIC swivel at...

Page 14: ...8 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc is a subsidiary of Textron Inc USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 70...

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