Grizzly G0563, Owner'S Manual

Page 1: ...MBER 2014 WK WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CA6304 PRINTED IN TAIWAN V2 09 14 MODEL G0563 G0564 OSCILLATING EDGE SANDER OWNER S MANUAL For models manufactured since 10 11 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ... 20 SECTION 4 OPERATIONS 21 Sanding Belts 21 Emergency Stop Button 21 Installing Belt 22 Belt Tracking 22 Platen Angle Adjustment 23 Table Adjustment 23 Miter Gauge 24 Sanding Spindle 25 Spindle Table Height 26 Spindle Sanding 26 Edge End Sanding 27 Fence 27 SECTION 5 ACCESSORIES 28 SECTION 6 MAINTENANCE 29 General 29 Lubrication 29 Tables 31 Spindle Connector 31 Eccentric 31 SECTION 7 SERVICE 32 ...

Page 4: ... available for your machine Manufacture Date Serial Number Machine Description The Model G0563 G0564 Oscillating Edge Sander features an oscillating belt and spindle drum two dust ports a T Slot and miter gauge and a quick release tension lever Vertical adjustment of the edge sanding table is handwheel controlled and the sanding belt tilts from 0 to 90 degrees Both models are equipped with a 240V ...

Page 5: ...nsions Type Wood Crate Content Machine Weight 504 lbs Length x Width x Height 48 x 30 x 44 in Must Ship Upright Yes Electrical Power Requirement 240V Single Phase 60 Hz Prewired Voltage 240V Full Load Current Rating 9A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 10 ft Power Cord Gauge 14 AWG Plug Included No Recommended Plug Type 6 15 Switch Type Ma...

Page 6: ...th 6 3 4 in Construction Table Precision Ground Cast Iron Frame Steel Base Steel Drive Roller Aluminum Idler Roller Rubber Paint Type Finish Powder Coated Other Related Information Number of Dust Ports 2 Dust Port Size 4 in Belt Release Quick Release Drive Roller Size 7 in Idler Roller Size 3 7 8 in Other Specifications Country of Origin Taiwan Warranty 1 Year Approximate Assembly Setup Time 15 Mi...

Page 7: ...Type Wood Crate Content Machine Weight 597 lbs Length x Width x Height 58 x 30 x 44 in Must Ship Upright Yes Electrical Power Requirement 240V Single Phase 60 Hz Prewired Voltage 240V Full Load Current Rating 11A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 10 ft Power Cord Gauge 12 AWG Plug Included Yes Included Plug Type NEMA 6 15 Switch Type Magne...

Page 8: ...in Construction Table Precision Ground Cast Iron Frame Steel Base Steel Drive Roller Aluminum Idler Roller Rubber Miter Block Aluminum Paint Type Finish Powder Coated Other Related Information Number of Dust Ports 2 Dust Port Size 4 in Belt Release Quick Release Drive Roller Size 7 in Idler Roller Size 3 7 8 in Other Specifications Country of Origin Taiwan Warranty 1 Year Approximate Assembly Setu...

Page 9: ...lement with spinning drum Do not wear gloves necktie or loose clothing Tie back long hair A Sanding Spindle Table B Sanding Spindle C Belt Access Door D Emergency Stop Switch E Back Stop F Rear Dust Port G Motor H Angle Adjustment Lock Handle I Belt Tracking Adjustment J Table Lock Levers K Vertical Adjustment Handwheel L Storage Compartment M Sanding Table N ON OFF Switch O Vertical Adjustment Lo...

Page 10: ... proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instruc...

Page 11: ...s reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movemen...

Page 12: ...ng surfaces Firmly grasp the workpiece in both hands and ease it against the belt spindle using light pressure HAND PLACEMENT Do not place hands near or in contact with sanding surfaces during opera tion WORKPIECE HANDLING Grip the workpiece with both hands MAINTENANCE Perform machine inspections and maintenance promptly as required SANDING BELTS DRUMS Replace sanding belts and drums promptly as n...

Page 13: ... of time damage overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wiring practices or elec...

Page 14: ... repair or replacement of the power cord or plug is nec essary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service per sonnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord or plug is damaged or worn discon nect it from p...

Page 15: ...wdriver 2 1 Flat Head Screwdriver 1 Machinist s Square 1 Hammer 1 Socket 7 8 1 Ratchet w 6 extension 1 Hex Wrench 4mm 1 Dust Collector 1 Dust Hoses 2 Hose Clamps 2 Unpacking Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover any damage please call us immediately at 570 546 9663 for advice Save the conta...

Page 16: ...Gauge 1 O Back Stop 1 P Hardware Bag Not Shown 1 Lock Handle 1 Star Knobs 5 16 18 x 1 2 Hex Bolts 5 16 18 x 1 2 Hex Bolt 5 16 18 x 1 2 1 Phillips Head Screws 1 4 20 x 3 8 4 Spindle Washer 5 16 1 Flat Washers 5 16 4 Hinge Pins 4 Wrench 10 x 12mm Open End 1 Hex Wrench 5mm 1 Hex Wrench 6mm 1 Rod 1 Drive Puller Plate 1 Cap Screw 5 16 18 x 11 4 1 Cap Screws 1 4 20 x 13 4 2 In the event that any non pro...

Page 17: ...isposable gloves Plastic paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily If you have a plastic paint scraper scrape off as much as you can first ...

Page 18: ...s operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41 104 F the relative humidity range exceeds 20 95 n...

Page 19: ...Model G0563 G0564 Mfd Since 10 11 17 Hardware Recognition Chart ...

Page 20: ...ck stop onto hex bolts and tighten allowing 1 8 clearance from belt to bottom of the back stop as shown in Figure 6 Figure 6 Back stop installed Dust Port Cover Components and Hardware Needed Qty Dust Port Cover 1 Hinge Pins 2 Tools Needed Hammer 1 To mount dust port cover 1 Align dust port cover hinges with hinges on back of sander 2 Insert hinge pins through aligned hinges as shown in Figure 7 a...

Page 21: ...s and latches in a similar fashion to dust port cover Refer to Dust Port Cover on this page Dust Collection There are two 4 dust collection ports for the sander that should be connected to a dust collec tor The port locations are shown in Figure 9 Components and Hardware Needed Qty Dust Collector 1 Dust Hoses 4 2 Hose Clamps 4 4 Tools Needed Phillips Head Screwdriver 2 1 To connect your machine to...

Page 22: ...ding setup instructions have been performed Operating an improperly set up machine may result in malfunction or unexpect ed results that can lead to serious injury death or machine property damage To test run machine 1 Clear all setup tools away from machine 2 Connect machine to power supply 3 Turn machine ON Verify motor operation and then turn machine OFF The motor should run smoothly and withou...

Page 23: ...re many types of sanding belts to choose from We recommend aluminum oxide for general workshop environments Below is a chart that groups abrasives into different classes and shows which grits fall into each class Grit Type 24 36 Very Coarse 40 60 Coarse 80 100 Medium 120 180 Fine 220 360 Very Fine The general rule is to sand a workpiece with pro gressively higher grits Refer to Accessories on Page...

Page 24: ...Failure to unplug before adjusting the sanding belt could result in serious personal injury Figure 14 Check and adjustment nuts Adjustment Nut CW CCW Jam Nut 4 Loosen the jam nut shown in Figure 14 Installing Belt Components and Hardware Needed Qty Sanding Belt 1 To install belt 1 Open belt access door by removing the star knobs and opening all latches 2 Lift belt tensioning lever as shown in Figu...

Page 25: ...es Platen Angle Adjustment The sanding angle of the oscillating edge sander is variable between 0 and 90 degrees To adjust platen angle 1 Loosen angle adjustment lock handle and tilt sander until the pointer is aligned with desired angle as shown in Figure 15 Figure 15 Adjusted sanding angle 2 Tighten angle adjustment lock handle Note Refer to Page 32 to calibrate angle scale Lock Handle Pointer 5...

Page 26: ... square 3 Tighten lock knob and verify the setting Note Sometimes the tightening procedure can affect adjustment 4 Loosen the screw that secures the angle pointer and adjust pointer to the 0 mark on scale 5 Retighten screw that secures the angle point er To horizontally adjust table 1 Move table lock levers to the loose position as illustrated by labels on machine 2 Push or pull table until there ...

Page 27: ...over from the drum 3 Line up the screw holes and place the spindle into the drum 4 Thread cap screws removed in Step 2 into drum and tighten as shown in Figure 19 Figure 19 Tightening cap screws 5 Slide sanding drum onto spindle and insert spindle washer and hex bolt into top of spin dle 6 Insert rod into hole in base of spindle to anchor it and tighten hex bolt as shown in Figure 20 Figure 20 Usi...

Page 28: ...l G0563 G0564 produces a high quality sanding finish on inside contours Do not use the spindle sanding attachment without the spindle table properly installed and the correct table insert for the drum in place Failure to do so could result in seri ous personal injury Figure 23 Spindle sanding 4 When you have completed your sanding operation turn sander OFF To perform spindle sanding operations 1 M...

Page 29: ...led Edge End Sanding Proper use of the oscillating edge sander will yield excellent sanding results due to the oscillating movement If you must feed a workpiece into the sand ing belt corner first feed the trailing cor ner first Feeding the leading corner first could cause the sanding belt to grab the workpiece and jerk it out of your hands Figure 24 Typical edge sanding operation 3 When you have ...

Page 30: ...rit Hard Sleeve H5453 2 x 41 2 120 Grit Hard Sleeve H5454 2 x 41 2 150 Grit Hard Sleeve H5455 3 x 41 2 60 Grit Hard Sleeve H5456 3 x 41 2 80 Grit Hard Sleeve H5457 3 x 41 2 100 Grit Hard Sleeve H5458 3 x 41 2 120 Grit Hard Sleeve H5459 3 x 41 2 150 Grit Hard Sleeve H3757 6 W x 108 L 60 Grit Sanding Belt H3758 6 W x 108 L 80 Grit Sanding Belt H3759 6 W x 108 L 100 Grit Sanding Belt H3760 6 W x 108 ...

Page 31: ...es dur ing the entire mainte nance process Failure to comply may result in serious personal injury General Regular periodic maintenance of your Model G0563 G0564 will ensure optimum performance Make a habit of inspecting your machine each time you use it Check for the following conditions and repair or replace when necessary 1 Loose mounting bolts 2 Worn switch 3 Worn or damaged cords and plugs 4 ...

Page 32: ...osition wipe the rack and pinion with a rag to remove buildup of sawdust and old grease 2 Apply a coat of all purpose grease to the rack and pinion gears 4 Remove the oil fill plug on top of the gearbox as shown in Figure 29 and fill with SAE 80W gear oil until the level is 1 2 from the top Grease Fittings and Oil Ports There are two oil ports shown in Figure 30 and four grease fittings shown in F...

Page 33: ...End Wrench 10 x 12mm 1 To secure spindle connector set screws 1 Refer to Lubrication Steps 1 3 on Page 29 to remove gearbox cover 2 Tighten set screws shown in Figure 32 Figure 32 Spindle connector set screws 3 Re install gearbox cover The eccentric on the Model G0563 G0564 is con nected to the shaft by a set screw This set screw needs to be tightened every time the gearbox oil is filled every 500...

Page 34: ... or open connec tions 1 Inspect cord or plug for damaged insulation and shorted wires 2 Inspect all connections on motor for loose or shorted terminals or worn insulation 3 Install correct fuses or circuit breakers 1 Reduce load on motor 2 Clean out motor to provide normal air circulation 1 Inspect connections on motor for loose or shorted terminals or worn insulation 2 Correct the low voltage con...

Page 35: ...r 1 Tracking Oscillation out of adjustment CORRECTIVE ACTION 1 Use a finer grit sanding belt 2 Sand with the grain 3 Reduce pressure on workpiece while sanding 4 Keep workpiece moving while sanding on the belt 1 Store sanding belt away from extremely dry or hot temperatures 2 Hang sanding belt or store unfolded and unstacked 1 Dry stock properly before sanding 2 Use different stock Or accept the c...

Page 36: ...ice Department will be happy to guide you through the procedures or help in any other way About Service Calibrating Angle Gauge In order to maintain accuracy and precision with the oscillating edge sander periodically calibrate the angle gauge Tools Needed Machinist s Square 1 Flat Head Screwdriver 1 To calibrate angle gauge 1 Loosen angle adjustment lock handle 2 Place machinist s square on table...

Page 37: ...le indicator pin screw Figure 36 Using the drive roller puller 4 To re install place drive roller on shaft and thread the lock washer and hex nut onto shaft and tighten securely NOTE Do not hammer drive roller onto shaft or you will cause damage to the shaft 5 Loosen angle indicator pin screw shown in Figure 35 1 2 turn To remove drive roller 1 Remove hex nut and lock washer securing driver roller...

Page 38: ...rrent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING ...

Page 39: ...nd 240VAC 6 15 Plug As Recommended 240 VAC OL Relay SDE RA 20 Motor 2HP 240V Ground Contactor SDE MA 09 G Grnd Run Capacitor 60MFD 250VAC Disconnect power before performing any electrical service Electricity presents serious shock hazards that will result in severe personal injury and even death Start Capacitor 400MFD 125VAC Emergency STOP Button ...

Page 40: ...6 8 3 4 T2 4 L1 1 L3 5 7 L2 3 5 6 95 12 15 18 OL Relay SDE RA 20 Motor 3HP 240V Ground Contactor SDE MA 09 Grnd Run Capacitor 60MFD 250VAC Disconnect power before performing any electrical service Electricity presents serious shock hazards that will result in severe personal injury and even death Start Capacitor 400MFD 125VAC Emergency STOP Button ...

Page 41: ...68 159 150 47 66 151 148 27 78 139 146 147V2 142 143 144 86 87 84 177 49 25 173 190 189 190 173 174 179 178 180 181 188 176 155 154 179 182 187 185 184 180 186 183 56 109 199 67 82 84 84 83 83 81 65V2 84 82 84 152 70V2 100 65V2 156 157 153 145 10 160 156 53 46 147 2 147 1 147 4 147 3 147 6 147 5 90 75 60 45 30 30 45 60 7 5 24 10 11 12 13 14 15 16 17 18 19 20 21 22 23 4 2 3 D I S C O N N E C T P O ...

Page 42: ... S C IL L A T IN G 6 X 8 9 E D G E B E L T S P IN D L E D R U M S A N D E R A R E 76 3 76 4 76 1 76 2V2 128 76V2 69 53 54 26 53 154 127 75 45 74 198 195 97 95 94 196 50 50 51 197 89 88 192 28 190 191 72 71V2 73 65V2 43 90 187 156 133 132 91 134 135 125 136 132 134 133 129 137 77 55 80 158 158 63 133 131 134 130 48 44 122 122 123 124 173 79 92 193 193 194 194 191 190 138 104 105 109 110 126 134 130...

Page 43: ...M5 8 X 16 75 P0563075 EMERGENCY STOP POWER CORD 26 P0563026 PHLP HD SCR 10 24 X 3 4 76V2 P0563076V2 MAGNETIC SWITCH V2 10 11 27 P0563027 CAP SCREW 5 16 18 X 1 1 4 76 1 P0563076 1 CONTACTOR SDE MA 09 220 240V 28 P0563028 HEX NUT 1 4 20 76 2V2 P0563076 2V2 OL RELAY SDE RA 20 8 12A V2 10 11 29 P0563029 HEX SPINDLE BACK COVER 76 3 P0563076 3 MAG SWITCH FRONT COVER 30 P0563030 HEX SPINDLE 76 4 P0563076...

Page 44: ...P0563172 IDLER ROLLER BRACKET 126 P0563126 HEX NUT M8 1 25 173 P0563173 HEX BOLT 5 16 18 X 1 127 P0563127 CAP SCREW M8 1 25 X 75 174 P0563174 SHAFT 128 P0563128 KEY 7 X 7 X 16 175 P0563175 CAP SCREW 1 4 20 X 1 1 4 129 P0563129 WORM SHAFT 176 P0563176 HEX NUT 5 8 11 130 P0563130 OIL SEAL W HOLE 177 P0563177 FLAT WASHER 5 8 131 P0563131 DRIVE SHAFT 178 P0563178 CONDENSED SPRING 132 P0563132 OIL SEAL...

Page 45: ... 27 78 139 146 147V2 142 143 144 86 87 84 177 49 25 173 190 189 190 173 174 179 178 180 181 188 176 155 154 179 182 187 185 184 180 186 183 56 109 199 67 82 84 84 83 83 81 65V2 84 82 84 152 70V2 100 65V2 156 157 157 1 153 145 10 160 156 53 46 147 2 147 1 147 4 147 3 147 6 147 5 9 0 75 60 45 30 30 45 60 7 5 24 10 11 12 13 14 15 16 17 18 19 20 21 22 23 4 2 3 D I S C O N N E C T P O W E R B E F O R E...

Page 46: ... S C IL L A T IN G 6 X 8 9 E D G E B E L T S P IN D L E D R U M S A N D E R A R E 76 3 76 4 76 1 76 2V2 128 76V2 69 53 54 26 53 154 127 75 45 74 198 195 97 95 94 196 50 50 51 197 89 88 192 28 190 191 72 71V2 73 65V2 43 90 187 156 133 132 91 134 135 125 136 132 134 133 129 137 77 55 80 158 158 63 133 131 134 130 48 44 122 122 123 124 173 79 92 193 193 194 194 191 190 138 104 105 109 110 126 134 130...

Page 47: ...5 CAP SCREW M5 8 X 16 75 P0564075 EMERGENCY STOP PWR CORD 26 P0564026 PHLP HD SCR 10 24 X 3 4 76 P0564076 SWITCH V1 27 P0564027 CAP SCREW 5 16 18 X 1 1 4 76V2 P0564076V2 MAGNETIC SWITCH V2 10 11 28 P0564028 HEX NUT 1 4 20 76 1 P0564076 1 CONTACTOR SDE MA 09 220 240V 29 P0564029 HEX SPINDLE BACK COVER 76 2V2 P0564076 2V2 OL RELAY SDE RA 20 12 18A V2 10 11 30 P0564030 HEX SPINDLE 76 3 P0564076 3 MAG...

Page 48: ...IDLER ROLLER SPINDLE 125 P0564125 SET SCREW NPT 1 8 172 P0564172 IDLER ROLLER BRACKET 126 P0564126 HEX NUT M8 1 25 173 P0564173 HEX BOLT 5 16 18 X 1 127 P0564127 CAP SCREW M8 1 25 X 75 174 P0564174 SHAFT 128 P0564128 KEY 7 X 7 X 16 175 P0564175 CAP SCREW 1 4 20 X 1 1 4 129 P0564129 WORM SHAFT 176 P0564176 HEX NUT 5 8 11 130 P0564130 OIL SEAL W HOLE 177 P0564177 FLAT WASHER 5 8 131 P0564131 DRIVE S...

Page 49: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 50: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 51: ...ly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the...

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