Grizzly G0777, Owner'S Manual

Page 1: ... manufactured since 04 19 COPYRIGHT MAY 2016 BY GRIZZLY INDUSTRIAL INC REVISED APRIL 2019 JL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC WK18047 PRINTED IN TAIWAN V2 04 19 Model G0777 Model G0777HEP ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...Chart 21 Site Considerations 22 Assembly 23 Test Run 27 SECTION 4 DESIGNING THE SYSTEM 28 General 28 Duct Material 28 System Design 30 System Grounding 36 SECTION 5 OPERATIONS 37 General Operation 37 Using Controls 38 SECTION 6 ACCESSORIES 40 SECTION 7 MAINTENANCE 43 Schedule 43 Emptying Drum 43 Cleaning Filter 43 SECTION 8 SERVICE 44 Troubleshooting 44 Replacing Canister Filter G0777 46 Replacing...

Page 4: ...and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something check our website for an updated version We post current manuals and manual ...

Page 5: ...mes and locations of the controls and features shown below to better understand the instructions in this manual Motor Stand Drum Ground Wire Collection Drum Inlet Remote Receiver Filter Brush Handle Canister Filter G0777 Blower Housing Cyclone Funnel Locking Caster Collection Bag Canister Filter Inside Housing G0777HEP HEPA Filter Inside Filter Cage G0777HEP Only ...

Page 6: ...r they leave canister filter E Collection Bag Collects dust and fine par ticles that drop from canister filter Refer to Figures 1 5 and the following descrip tions to become familiar with the basic controls and components of this machine Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine To reduce your risk of serio...

Page 7: ...c tor will run for 1 hour 1H illuminates on Timer Indicator Consecutive pushes increase oper ation time in 1 2 4 or 8 hour intervals up to 15 hours The machine will stop once set time period ends To cancel timer before set time has elapsed turn Power Switch OFF or press START STOP button on remote controller N ON OFF Button Turns dust collector ON or OFF O TIME Button Selects auto shut down time B...

Page 8: ...m Fittings Y s T s Elbows etc The various duct connections that allow the branch and main lines of a dust collection system to be routed from the machine to the dust collector Duct Grounding A method of using bare wire with plastic duct to safely dissipate static elec tricity buildup during operation Main Line The primary length of duct that con nects the dust collector to the branch lines of a pe...

Page 9: ...1 2 in Shipping Dimensions Type Wooden Crate Content Machine Weight 374 lbs Length x Width x Height 53 1 2 x 36 1 2 x 50 1 2 in Must Ship Upright Yes Electrical Power Requirement 110V or 220V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 15A at 110V 7 5A at 220V Minimum Circuit Size 20A at 110V 15A at 220V Connection Type Cord Plug Power Cord Included Yes Power Cord Length 10 1...

Page 10: ... Bag Length 23 5 8 in Canister Information Number of Canister Filters 1 Canister Filter Diameter 15 3 4 in Canister Filter Length 21 in Collection Drum Size 26 Gallons Impeller Information Impeller Type Radial Fin Impeller Size 24 in Impeller Blade Thickness 1 8 in Construction Lower Bag Clear Plastic Canister Spun Bond Polyester Base Steel Frame Steel Impeller Aluminum Blower Housing 19 Gauge Ste...

Page 11: ... 4 x 34 1 2 in Shipping Dimensions Type Cardboard Box on Pallet Content Machine Weight 353 lbs Length x Width x Height 53 1 2 x 36 1 2 x 50 1 2 in Must Ship Upright Yes Electrical Power Requirement 110V or 220V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 15A at 110V 7 5A at 220V Minimum Circuit Size 20A at 110V 15A at 220V Connection Type Cord Plug Power Cord Included Yes Pow...

Page 12: ...Bag Length 23 5 8 in Canister Information Number of Canister Filters 1 Canister Filter Diameter 15 3 4 in Canister Filter Length 21 in Collection Drum Size 26 Gallons Impeller Information Impeller Type Radial Fin Impeller Size 24 in Impeller Blade Thickness 1 8 in Construction Lower Bag Clear Plastic Canister Spun Bond Polyester Base Steel Frame Steel Impeller Steel Riveted Body 18 Gauge Steel Col...

Page 13: ...op kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read I...

Page 14: ... with moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement ...

Page 15: ...ontain fire suppression system or have fire extinguisher nearby STATIC ELECTRICITY To reduce risk of fire or explosions caused by sparks from static electricity ground all ducting using grounding wire DUST ALLERGIES Dust from certain woods will cause an allergic reaction Make sure you know what type of wood dust you will be exposed to in case of an allergic reaction INTENDED USE Collecting the wro...

Page 16: ...ration and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine The power sup ply ci...

Page 17: ...ize gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 12 AWG Maximum Length Shorter is Better 50 ft Figure 7 Typical 6 15 plug and receptacle Grounding Pin Current Carrying Prongs 6 15 PLUG GRO...

Page 18: ... circuit board The 220V circuit board part P0777054 can be purchased by calling Grizzly Customer Service at 800 523 4777 Wiring diagrams are provided on Pages 50 51 for your reference IMPORTANT If the diagram included on the motor conflicts with the ones on Pages 50 51 the motor may have changed since the manual was printed Use the diagram included on the motor instead Items Needed Qty Phillips He...

Page 19: ...three screws indicated by short black arrows on 110V circuit board see Figure 11 remove circuit board then install 220V circuit board with three screws 8 Re connect wires removed in Step 6 to 220V circuit board exactly as they were connected to 110V circuit board 9 Re install remote control receiver panel with screws removed in Step 3 10 Install a NEMA 6 15 plug according to manu facturer s instru...

Page 20: ...ith the machine and have resolved any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine later Unpacking SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine This machine presents serious injury hazards to untrained users...

Page 21: ...d inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store Figure 12 Box 1 Dust collector assembly and controls G0777HEP shown Figure 13 Box 1 Intake barrel A B Box 1 Inventory Figures 12 14 Qty A Dust Collector Motor Filter Assembly 1 B Remote Control 1 C Intake...

Page 22: ...3 8 4 Hex Nuts 1 2 13 4 Lock Washers 1 2 4 Hex Bolts 5 16 18 x 3 4 33 Fender Washers 5 16 21 Flat Washers 5 16 24 Hex Nuts 5 16 18 12 Hex Bolts 5 16 18 x 5 8 16 Tap Screws M4 x 12 3 G0777HEP Only Hex Bolts 1 4 20 x 3 4 8 Fender Washers 1 4 8 Box 1 Inventory Figure 15 Qty I Pull Handle 1 J Drum Suction Hose 1 1 K Flexible Hose 5 1 L Collection Drum Seal 2M 1 M Frame Support Plate 1 N Inlet Restrict...

Page 23: ...Model G0777 G0777HEP Mfd Since 04 19 21 USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw Hardware Recognition Chart ...

Page 24: ...on Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperatur...

Page 25: ...nstall frame support plate using 4 5 16 18 x 11 2 hex bolts 4 5 16 fender washers 4 5 16 flat washers and 4 5 16 18 hex nuts see Figure 20 Figure 20 Stand installed G0777HEP shown x 4 x 8 Frame Support Plate 5 With help from an assistant carefully tip dust collector upright and prop one side up on 2 4x4x12 blocks as shown in Figure 21 6 Install two 21 2 locking casters in locations shown in Figure...

Page 26: ...ating surface to prevent air leaks Any leaks in the system will reduce the machine s suction capacity causing poor dust collection performance Figure 23 Locations to apply foam tape to intake barrel Apply Foam Tape Here Apply Foam Tape Here Figure 26 G0777HEP HEPA filter system installed Figure 25 G0777HEP HEPA filter cage and housing filter housing shown removed for illustration purposes HEPA Fil...

Page 27: ...ng lid latch 1 of 3 shown Latch 1 of 3 x 6 Figure 31 Installing the dust collection bag seat 17 Place dust collection bag seat into collection drum see Figure 31 Drum Bag Seat 15 Install 2 casters to bottom of drum using 4 3 8 16 hex nuts 4 3 8 fender washers and 4 3 8 lock washers see Figure 29 Figure 29 Collection drum casters installed x 4 14 Install hand crank on shaft with 1 5 16 18 x 3 4 hex...

Page 28: ... To make filter element bag installation easier use a piece of tape to hold bag in place while you position spring clamp and tighten it 24 Ground wire is pre installed on drum lid Remove one mounting bolt from frame slide wire terminal onto bolt then re install bolt in frame see Figure 34 Figure 33 Bag installation 19 Place dust collection bag into collection drum as shown in Figure 33 20 Place dr...

Page 29: ... to trip 3 Toggle power switch see Figure 36 to ON Power indicator light will illuminate To test run dust collection system 1 Connect dust collector to a half opened blast gate a 4 x 21 2 reducer or your intended machine see Notice on this page then clear all setup tools away from machine 2 Review Power Supply on Page 14 and con nect machine to power source 4 Press ON OFF button see Figure 36 to t...

Page 30: ...so simple to assemble and easily sealed against air loss The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical buildup General Always guard against static electrical build up by grounding all dust collection lines The Model G0777 G0777HEP is designed to col lect dust from one machine at a time This can be accomplished by either connecting it to on...

Page 31: ...oth hose dipped in rubber and even metal including steel and aluminum The superior choice here is metal flex hose that is designed to be flexible yet be as smooth as pos sible inside to reduce static pressure loss There are a number of options when it comes to metal duct but metal duct that is specially manu factured for dust collection is the best choice When selecting your metal duct choose high...

Page 32: ...rkshop Planner will allow you to quickly and easily design and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After you re finished make sure to save your layout for later modification Your sketch only needs the basic details of the shop layout similar to the figure below includ ing all your current planned machin...

Page 33: ...r If the machine has multiple dust ports the total CFM required is the sum of all ports Figure 43 Approximate required airflow for machines based on dust port size Machine Dust Port Size Approximate Required CFM 2 2 5 3 4 5 6 7 8 9 10 100 150 250 400 600 850 1200 1600 2000 2500 If the machine does not have a built in dust port use the following table to determine which size of dust port to install...

Page 34: ...ops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli cations However if the dust port on the machine is smaller than 4 make the branch line 4 and neck the line down right before the dust port Note Systems with powerful dust collectors work better if multiple blast gates are left open This also allows you to run two machines at o...

Page 35: ...uct in the line including the length and multiply those num bers by the static pressure value given in the previous table 2 List each type of elbow or branch and multiply the quantity if more than one by the static pressure loss given in the previous table Adding duct work elbows branches and any other components to a duct line increases airflow resistance static pressure loss This resistance can ...

Page 36: ...ice 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0440 2 HP TWO STAGE CYCLONE DUST COLLECTOR 2005 BY GRIZZLY INDUSTRIAL Specifications while deemed accurate are not guaranteed 2 2005 The airflow test probe is located 1 5x duct diameter upstream from the air inlet Test pipe length is a minimum of 10x duct diameter 2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP V...

Page 37: ...erformance Curve 2500 2250 2000 1750 1500 1250 1000 750 500 250 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 880 CFM STATIC PRESSURE Inch H2O 1 5 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller 880 9 1 1 2 HP 110 220V 6 24 Restrictor Plate Inch Dia 6 Dia 5 Static Pressure Inch H2O 1 9 3 3 CFM 880 846 Figure 54 G0777 performance curve table and data The airflow test ...

Page 38: ...d blast gates the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector Always guard against static electrical build up by grounding all dust collection lines External Ground Wire Internal Ground Wire Flex Hose Ground Screw Figure 58 F...

Page 39: ...reates a vortex of incoming air that extracts heavy wood chips see Figure 59 and large dust particles and then drops them into the steel drum below which is lined with a plastic bag Figure 59 Model G0777 dust collection flow The remaining dust travels past the impeller and is then caught by the filter cartridge and deposited in the plastic collection bag below This spun bond polyester filter catch...

Page 40: ...d button If the dust collector experiences an overload this button pops out and the machine shuts down To restart the machine you must first fix the cause of the overload press the circuit breaker thermal overload button then turn the power switch OFF then ON to reset the thermal overload Figure 61 Remote controls A TIME Button Selects auto shut down time By pressing TIME Button once dust col lect...

Page 41: ...o display auto shut down time set by TIMER Buttons on control panel or remote controller If not illu minated the timer function is inactive and machine will run until manually turned OFF B Remote Signal Indicator Flashes when remote is ready to be reprogrammed C Set Button Used to reprogram receiver D POWER Switch Toggles incoming power ON or OFF E Run Indicator Illuminates when the dust collector...

Page 42: ...e your dust collec tion system expansion ready for future growth Kit includes 2 machine adapters 10 pipe clamps 3 5 foot pipes 1 Y branch 3 pipe hangers 1 end cap 3 adjustable nipples 1 60 degree elbow and 1 90 degree elbow Figure 63 H5295 Industrial Dust Collection Kit 5 W1054 Dust Collection Kit 1 W1055 Dust Collection Kit 2 Use these kits to connect your dust collection system to dust collectio...

Page 43: ...ese accessories require an adapter such as W1039 see This Page Figure 67 Dust collection accessories D4206 D4256 W1317 D4216 W1007 W1017 W1053 W1039 Universal Adapter This adapter provides a multitude of reducing options Simply cut off unneeded steps Outside diameter sizes include 1 2 2 5 3 4 5 and 6 Wall thickness is 1 8 Figure 65 W1039 Universal Adapter D4240 Dust Collector Adapter 6 x 4 Figure ...

Page 44: ... for easy installation The text offers practical hints and techniques and takes the mystery misery and hype away from a subject that should be as clear as the air you breathe 64 pages of concise carefully illustrated text A Must Figure 72 W1050 Dust Collection Basics Book T27086 Replacement HEPA Filter This V Cell HEPA filter is 289x595x292mm in size and can be used with the G0777HEP and G0777 wit...

Page 45: ...y fill the drums Curly shavings from a planer or jointer will quickly fill the drums When first using the dust collector check the drum regularly to get an idea of how often it needs to be emptied The Model G0777 G0777HEP dust collector has a crank handle driven filter flap system see Figure 73 for removing any built up dust and debris from the filter pleats Cleaning Filter To avoid damage to your...

Page 46: ... 7 Replace switch 8 Test replace 9 Inspect replace 10 Let motor cool improve ventilation and reset contact tech support if relay frequently trips 11 Adjust replace centrifugal switch if available 12 Ensure circuit board voltage matches power supply Inspect replace 13 Test repair replace Machine stalls or is underpowered 1 Motor overheated 2 Dust collection ducting problem 3 Filter element clogged ...

Page 47: ...ranch lines at one time thereby causing a velocity drop in the main line 8 Ducting and ports are incorrectly sized 9 The machine dust collection design is inadequate 10 Dust collector is undersized 1 Empty collection bag 2 Rotate filter brush handle to clean filter replace Pages 4 46 3 Remove ducting from dust collector inlet and unblock the restriction A plumbing snake may be necessary 4 Relocate...

Page 48: ...y mount clean new filter over filter flap assembly as shown in Figure 76 8 Re install canister cage and cross support by repeating Steps 3 4 in reverse 9 Secure a fresh collection bag with the bag clamp Figure 76 Canister filter stuck to filter flap assembly G0777 Canister Filter Filter Flap Assembly Tool Needed Wrench or Socket 12mm 1 To replace canister filter 1 DISCONNECT MACHINE FROM POWER 2 R...

Page 49: ... support see Figure 78 5 Remove twelve hex nuts that secure canister cage to blower housing see Figure 79 Figure 79 Removing hex bolts from canister assembly G0777HEP Hex Nuts 1 of 12 Tool Needed Wrench or Socket 12mm 1 To replace canister filter 1 DISCONNECT MACHINE FROM POWER 2 Remove collection bag from canister cage 3 Remove pull handle see Figure 77 Figure 77 Removing pull handle G0777HEP Pul...

Page 50: ...on of HEPA filter cage and filter housing G0777HEP x 8 Filter Housing HEPA Filter Cage 6 Remove canister cage from blower housing and filter Note Canister filter will remain stuck to filter flap assembly due to friction see Figure 80 7 Carefully flex filter as you remove it from filter flap assembly see Figure 80 8 Carefully mount clean new filter over filter flap assembly as shown in Figure 76 9 ...

Page 51: ...is current at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIEN...

Page 52: ...7 G0777HEP 110V Wiring Diagram MOTOR 110V CIRCUIT BOARD L1 COM M1 CN1 L2 M2 TLORD SF527 SF1101 1 9908 TL1016 1 1430 AC120V SF1001 1 20150317 175 CIRCUIT BREAKER ZING EAR ZE 700 25 25A POWER SWITCH D1 D2 D3 D4 D5 FUSE 2 3 4 1 Run Capacitor 60MFD 250VAC Start Capacitor 400MFD 125VAC GND ENEC 125V 20A 1 4 2 5 3 6 110 VAC 5 15 Plug Included Hot Neutral Ground Viewed from behind ...

Page 53: ...1 2 20130119 3266 CIRCUIT BREAKER ZING EAR ZE 700 25 25A POWER SWITCH D1 D2 D3 D4 D5 Viewed from behind FUSE 2 3 4 1 Run Capacitor 60MFD 250VAC Start Capacitor 400MFD 125VAC ENEC 125V 20A 1 4 2 5 3 6 GND Hot Hot Ground 6 15 Plug As Recommended 220 VAC G The 220V conversion consists of changing the wiring connections to the motor and replacing the factory installed circuit board with the 220V circu...

Page 54: ...3 24 25 26 82 85 83 26 1 26 2 26 3 27 28 71 72 29 64 86 30 31 32 87 79 33 88 34 71 71 72 72 35 89 79 81 36V2 37 38 39 39 68 39 1 39 1 68 40 41 42 56 43 90 91 90 91 44 45 71 72 46 92 72 47 55 92 72 93 48 71 72 49 71 94 93 70 50 51 95 80 52 54 53 Main SECTION 10 PARTS We do our best to stock replacement parts when possible but we cannot guarantee that all parts shown are available for purchase Call ...

Page 55: ...BOLT 5 16 18 X 5 8 18 P0777018 DRUM LID LATCH 69 P0777069 IMPELLER WASHER 3 8 X 1 3 4 X 1 8 19 P0777019 CASTER 2 70 P0777070 FOAM TAPE 3 X 6MM 20 P0777020 DRUM SUCTION PIPE 71 P0777071 HEX BOLT 5 16 18 X 3 4 20 1 P0777020 1 DRUM SUCTION PIPE SEAL 72 P0777072 FENDER WASHER 5 16 21 P0777021 HOSE PLUG 1 1 8 PLASTIC 73 P0777073 TAP SCREW M4 X 12 22 P0777022 DUST HOSE 1 1 8 X 6 1 2 74 P0777074 COLLECTI...

Page 56: ...t cord to power supply with wet hands 12 Grasp and pull the plug not the cord when unplugging 13 Always wear a respirator when emptying bags 14 Do not modify machine in any way 15 Prevent unauthorized use by children or untrained users restrict access or disable machine when unattended WARNING WARNING EYE LUNG INJURY HAZARD Always wear safety glasses and a respirator when using this machine To red...

Page 57: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 58: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 59: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

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