Grizzly G0945, Owner'S Manual

Page 1: ...ION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC KS21841 PRINTED IN TAIWAN V1 07 21 MODEL G0945 G0946 G0947 6 8 BENCHTOP JOINTERS OWNER S MANUAL For models manufactured since 06 21 G0946 G0945 G0947 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...Overview 23 Stock Inspection 24 Setting Depth of Cut 25 Squaring Stock 26 Surface Planing 27 Edge Jointing 28 Bevel Cutting 29 SECTION 5 ACCESSORIES 30 SECTION 6 MAINTENANCE 32 Schedule 32 Cleaning Protecting 32 Lubrication 32 SECTION 7 SERVICE 33 Troubleshooting 33 Rotating Replacing Inserts G0946 G0947 36 Checking Setting Knives G0945 37 Checking Adjusting Table Parallelism 39 Checking Adjusting...

Page 4: ...e instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something check our website for an updated ver...

Page 5: ... Mfd Since 06 21 3 Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual Fence Outfeed Table Fence Tilt Lock Handle ON OFF Paddle Switch w Removable Key Infeed Table Adjustment Knob Table Height Lock Knob Infeed Table Table Leveling Adjuster 1 of 8 Cutterhead Guard Fence Slide Lock Handle Belt Cover...

Page 6: ...stment Knob Adjusts height of infeed table to control depth of cut E Table Height Lock Knob Tighten to secure infeed table position loosen for making table adjustments F ON OFF Paddle Switch w Removable Key Turns motor ON when moved up turns motor OFF when pressed down Removal of yellow key disables switch preventing motor operation G Depth of Cut Scale Shows depth of cut per pass H Infeed Outfeed...

Page 7: ...x 13 x 12 in Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 10A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 72 in Power Cord Gauge 18 AWG Plug Included Yes Included Plug Type 5 15 Switch Type Paddle Safety Switch w Removable Key Motors Main Horsepower 1 1 2 HP Phase Single Phase Amps 10A Speed 19 000 RPM Type Universal...

Page 8: ...Table Height 8 5 16 in Table Adjustment Type Knob Table Movement Type Swing Construction Body Assembly Pre Formed Steel Fence Assembly Extruded Aluminum Guard Stamped Steel Table Cast Aluminum Paint Type Finish Enamel Other Information Number of Dust Ports 1 Dust Port Size 2 1 2 in Other Specifications Country of Origin Taiwan Warranty 1 Year Approximate Assembly Setup Time 20 Minutes Serial Numbe...

Page 9: ...h x Height 33 x 13 x 12 in Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 10A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 72 in Power Cord Gauge 18 AWG Plug Included Yes Included Plug Type 5 15 Switch Type Paddle Safety Switch w Removable Key Motors Main Horsepower 1 1 2 HP Phase Single Phase Amps 10A Speed 19 000 RPM ...

Page 10: ...r to Table Height 8 5 16 in Table Adjustment Type Thread Adjustment Table Movement Type Knob Construction Body Assembly Pre Formed Steel Fence Assembly Extruded Aluminum Guard Stamped Steel Table Cast Aluminum Paint Type Finish Enamel Other Information Number of Dust Ports 1 Dust Port Size 2 1 2 in Other Specifications Country of Origin Taiwan Warranty 1 Year Approximate Assembly Setup Time 20 Min...

Page 11: ...Height 38 x 16 x 13 in Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 10A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 72 in Power Cord Gauge 18 AWG Plug Included Yes Included Plug Type 5 15 Switch Type Paddle Safety Switch w Removable Key Motors Main Horsepower 1 1 2 HP Phase Single Phase Amps 10A Speed 19 000 RPM Type...

Page 12: ...eight 8 5 16 in Table Adjustment Type Knob Table Movement Type Swing Construction Body Assembly Pre Formed Steel Fence Assembly Extruded Aluminum Guard Stamped Steel Table Cast Aluminum Paint Type Finish Enamel Other Information Number of Dust Ports 1 Dust Port Size 2 1 2 in Other Specifications Country of Origin Taiwan Warranty 1 Year Approximate Assembly Setup Time 20 Minutes Serial Number Locat...

Page 13: ...t use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instruction Manual Before Operating This M...

Page 14: ...ure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur ing operation greatly increases risk o...

Page 15: ...es chat ter or excessive chip out Always joint or surface plane WITH the grain CUTTING LIMITATIONS Cutting workpieces that do not meet minimum dimension requirements can result in kickback or accidental contact with cutter head Never perform jointing planing or rabbeting cuts on pieces smaller than specified in machine data sheet PUSH BLOCKS Push blocks reduce risk of acci dental cutterhead contac...

Page 16: ...il ability and proximity of the required power supply circuit If an existing circuit does not meet the requirements for this machine a new circuit must be installed To minimize the risk of electrocution fire or equipment damage installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards Note Circuit req...

Page 17: ...it if absolutely necessary and only on a temporary basis Extension cords cause voltage drop which can damage electrical components and shorten motor life Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matching p...

Page 18: ...o untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine Wear safety glasses during the entire setup process Like all machinery there is potential danger when operating this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to decrease the ri...

Page 19: ...sake of expediency replacements can be obtained at your local hardware store Figure 4 Box inventory Figure 5 Hardware and tools inventory Model G0945 G0946 G0947 Mfd Since 06 21 17 A G0946 Shown B C D E G F H I J K L M N Inventory Box Inventory Figure 4 Qty A Jointer w Cutterhead Guard 1 B Fence 1 C Fence Slide Bracket 1 D Dust Port 1 E Fence Support Bracket 1 F Dust Port Adaptor 21 2 G0947 1 Hard...

Page 20: ...nted surfaces There are many ways to remove this rust preven tative but the following steps work well in a wide variety of situations Always follow the manufac turer s instructions with any cleaning product you use and make sure you work in a well ventilated area to minimize exposure to toxic fumes Before cleaning gather the following Disposable rags Cleaner degreaser WD 40 works well Safety glass...

Page 21: ... injury or damage The strongest mounting option is a Through Mount see example below where holes are drilled all the way through the workbench and hex bolts washers and hex nuts are used to secure the machine in place Machine Base Workbench Hex Bolt Flat Washer Flat Washer Lock Washer Hex Nut Figure 7 Through Mount setup Number of Mounting Holes 4 Diameter of Mounting Hardware Needed 3 8 Figure 9 ...

Page 22: ...in Step 2 Fence Slide Bracket Center Fence Cutout 5 Place fence slide bracket on fence support bracket and insert fence slide lock handle and 8mm fender washer through center of brackets see Figure 13 Fence Slide Lock Handle 6 Install M8 1 25 square nut on fence slide lock handle and tighten handle to lock in place see Figure 14 Fence Slide Bracket Fence Support Bracket Square Nut 3 Install fence ...

Page 23: ...ing dust chute and negatively impacting cutterhead operation always remove dust port if operating machine with out a dust collection system Figure 15 Dust port installed on jointer Figure 16 Dust hose attached to dust port x 4 Model G0945 G0946 G0947 Mfd Since 06 21 21 Dust Collection Installing Dust Port 1 Remove 4 button head cap screws from dust chute on left side of jointer base 2 Place dust p...

Page 24: ...cutterhead lock on front of jointer before operating or damage to machine may occur Figure 17 Removing switch key from ON OFF paddle switch 22 Model G0945 G0946 G0947 Mfd Since 06 21 Test Run 5 Remove switch disabling key as shown in Figure 17 To test run machine 1 Clear all setup tools away from machine 2 G0945 Only Disengage cutterhead lock 3 Connect machine to power supply 4 Turn machine ON ver...

Page 25: ... of this manual Read books magazines or get formal training before beginning any proj ects Regardless of the content in this sec tion Grizzly Industrial will not be held liable for accidents caused by lack of training Model G0945 G0946 G0947 Mfd Since 06 21 23 SECTION 4 OPERATIONS Operation Overview To complete a typical operation the operator does the following 1 Examines workpiece to verify it i...

Page 26: ...damage the cutterhead These particles could also cause a spark as they strike the cutterhead and create a fire hazard IMPORTANT Wood stacked on a concrete or dirt surface can have small pieces of con crete or stone pressed into the surface Make sure all stock is sufficiently dried before jointing Wood with a moisture con tent over 20 will cause unnecessary wear on the cutters and poor cutting resu...

Page 27: ...e height lock knob rotate infeed table adjustment knob counterclockwise to raise table or clockwise to lower table and then tighten table height lock knob to secure setting see Figure 20 Depth of Cut Scale Depth of cut can be referenced directly from the scale located on the front of the jointer see Figure 20 Calibrating Depth of Cut Scale The depth of cut scale on the infeed table can be calibrat...

Page 28: ... Needed Qty Jointer 1 Planer 1 Table Saw 1 Squaring stock involves four steps performed in the order below 1 Surface Plane on the Jointer The concave face of the workpiece is surface planed flat with the jointer Previously Surface Planed Face 2 Surface Plane on a Thickness Planer The opposite face of the workpiece is surface planed flat with a thickness planer 3 Edge Joint on the Jointer The conca...

Page 29: ...head lift it up and over cutterhead and safely reposition it on the outfeed side to con tinue supporting workpiece Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead 3 Set fence to 90 4 Start jointer 5 Place workpiece firmly against fence and infeed table CAUTION To ensure workpiece remains stable during cut concave sides of workpiece must face tow...

Page 30: ...ION To ensure workpiece remains stable during cut concave sides of workpiece must face toward table and fence 7 Feed workpiece completely across cutter head while keeping it firmly against fence and tables during the entire cut CAUTION Keep hands at least 4 away from cutterhead during the entire cut Instead of allowing a hand to pass directly over cut terhead lift it up and over cutterhead and saf...

Page 31: ... desired angle of cut 6 Place workpiece against fence and infeed table with concave side face down 7 Start jointer 8 With a push block in your leading hand press workpiece against table and fence with firm pressure and feed workpiece over cutter head with a push block in your trailing hand CAUTION When your leading hand gets within 4 of the cutterhead lift it up and over cutterhead and place push ...

Page 32: ... 30 Model G0945 G0946 G0947 Mfd Since 06 21 SECTION 5 ACCESSORIES T1248 48 x 25 Heavy Duty Workbench These workbenches were designed to be used with chairs and double as a desk making them ideal for close in detail work such as solder ing assembly work gunsmithing and more Assembly is fast and easy with bolt together legs and supports along pre drilled holes in the work bench tops D4933 Indexable ...

Page 33: ... 3 x 21 2 Dust Port Adaptor W1044 4 x 21 2 Dust Port Adaptor These adaptors will allow you to connect the 21 2 dust port on the G0945 G0946 jointers to a dust collection system with standard 3 or 4 fittings W1041 W1044 G1163P 1 HP Light Duty Dust Collector G0710 1 HP Wall Mount Dust Collector G3591 30 Micron Replacement Bag H4340 3 0 Micron Upgrade Bag Excellent point of use dust collectors that c...

Page 34: ...remove it Protect the unpainted cast aluminum table by wip ing it clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces Keep your table rust free with regular applications of quality lubricants Wax and buff table surface to help prevent improper feeding of workpiece Cleaning Protecting Since all bearings are sealed and permanently lubricated simply leave...

Page 35: ...eed rate cutting speed too fast 3 Machine undersized for task 4 Motor wired incorrectly 5 Motor brushes worn out 6 Pulley slipping on shaft 7 Belt slipping pulleys misaligned 8 Motor overheated 9 Extension cord too long 10 Motor or motor bearings at fault 1 Only cut wood ensure moisture is below 20 2 Decrease feed rate cutting speed 3 Use sharp knives inserts reduce feed rate or depth of cut 4 Wir...

Page 36: ...es insert s 4 Nicked or chipped knives insert s 5 Feeding workpiece too fast 6 Excessive depth of cut 7 Lack of proper dust collection or clogged dust port 1 Inspect workpiece Use smooth stock without loose knots surface flaws 2 Flip workpiece 180 before feeding again 3 Sharpen replace knives Page 38 rotate replace insert s Page 36 4 Replace knives Page 38 rotate replace insert s Page 36 5 Reduce ...

Page 37: ...th after jointing 1 Workpiece not held with even pressure against outfeed table during cut 2 Workpiece too uneven at start of operation 3 Tables not parallel with cutterhead body and each other 4 Table extensions not parallel with tables 1 Apply even downward pressure against workpiece throughout entire travel along outfeed side during cut 2 Take partial cuts to remove extreme high spots before do...

Page 38: ...h edges are sharp unused and which edges are dull or dam aged Replace inserts once the reference dot has been rotated back to its original position Items Needed Qty Heavy Leather Gloves 1 Pair Indexable Inserts 14 x 14 x 2mm As Needed Torx Head Screws T 25 10 32 x 1 2 As Needed T Handle Torx Driver T 25 1 Hex Wrench 4mm 1 Torque Wrench 0 50 in lb 1 Degreaser As Needed Light Machine Oil As Needed C...

Page 39: ...n same position when installing a new insert to aid in rotational sequencing 8 Lubricate Torx screw threads with a small amount of light machine oil wipe excess off and torque screw to 48 50 inch pounds IMPORTANT If too much oil is applied to the threads excess will attempt to squeeze out of threaded hole as you install insert and force it to raise slightly making it out of alignment 9 Install cut...

Page 40: ...TDC see Figure 36 in each straightedge position If knives do not touch straightedge or they lift up at any position knives need to be adjusted Proceed to Step 2 of Setting Replacing Knives Setting Replacing Knives 1 DISCONNECT MACHINE FROM POWER 2 Put on heavy leather gloves move fence all the way back and remove cutterhead guard 3 Lower infeed table to 1 2 on depth of cut scale to provide access ...

Page 41: ...38 8 When knife heights are set correctly fully tighten each of the knives clamp screws according to the tightening sequence shown in Figure 40 9 Install cutterhead guard removed in Step 2 on Page 38 and verify proper operation 10 Disengage cutterhead lock before beginning operations 1 2 3 4 Checking Adjusting Table Parallelism If the infeed and outfeed tables are not parallel with the cutterhead ...

Page 42: ...el with cutterhead Proceed to Checking Infeed Table instructions If straightedge does not touch cutterhead body and sit flat across outfeed table in any of the positions then outfeed table is not parallel with cutterhead Perform Adjusting Table Parallelism procedure on Page 41 3 Place straightedge in the positions shown in Figure 44 In each position straightedge should sit flat against both outfee...

Page 43: ... table positions to make sure that they really need to be adjusted before starting Each table has four leveling adjusters that allow the table to be adjusted parallel Each leveling adjuster is locked in place by a cap screw and flat washer The correct order for adjusting table parallel ism is to first adjust outfeed table parallel with cutterhead then adjust infeed table parallel with outfeed tabl...

Page 44: ...washers from table openings 8 Place straightedge in one of the positions shown in Figure 50 and rotate leveling adjuster s under straightedge until straight edge lies flat across both tables 9 Repeat Step 8 with each remaining straight edge position as many times as necessary until infeed table is parallel with outfeed table 10 Install cap screws and flat washers removed in Steps 2 7 in infeed and...

Page 45: ...ONNECT MACHINE FROM POWER 2 Loosen 2 table extension knobs and fully extend table extension see Figure 51 3 Place straightedge in the positions shown in Figure 52 In each position straightedge should touch table extension handle and sit flat on table If straightedge just touches table exten sion handle and sits flat on table in all positions then table extension is already parallel with table Proc...

Page 46: ...e settings frequently every month at a minimum Items Needed Qty Hex Wrench 2 5mm 1 Combination Square 1 To check adjust fence positive stops 1 DISCONNECT MACHINE FROM POWER 2 Loosen fence slide lock handle and slide fence to desired position then tighten handle 3 Loosen fence tilt lock handle and adjust fence to 90º position then tighten handle Note Both lock handles can be repositioned by pulling...

Page 47: ...ainst fence and verify fence is flush against combination square If fence is flush against combination square fence positive stops are set correctly If fence is not flush against combination square perform Steps 5 10 to properly set fence positive stops Stop Block 45º Set Screw 6 Loosen fence tilt lock handle and adjust fence to 45º outward position see Figure 55 then tighten handle 7 Place combin...

Page 48: ... belt cover then remove cover 3 Loosen 3 button head cap screws around motor pulley see Figure 57 DO NOT remove screws 4 Lift motor pulley and remove belt 5 Install new belt over motor pulley first then lift motor pulley and install remaining portion of belt over cutterhead pulley 6 Proceed to Step 3 in Tensioning Belt below Tensioning Belt 1 DISCONNECT MACHINE FROM POWER 2 Perform Steps 2 3 as in...

Page 49: ...m 1 Clean Shop Rags As Needed To replace motor brushes 1 DISCONNECT MACHINE FROM POWER 2 While facing rear of jointer tip machine away from you until it rests on the cutterhead guard mounting bracket Note Place clean shop rags under jointer to help prevent damaging machine finish 3 Vacuum all dust and debris from motor area Replacing Motor Brushes 4 Unscrew brush covers see Figure 59 Note When rem...

Page 50: ...t match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIFFICULTIES If you are expe riencing di...

Page 51: ... MOTOR 120V PADDLE SWITCH KEDU HY18 20A 1 2 5 4 SHOCK HAZARD Disconnect power before working on wiring Figure 60 Wiring overview Model G0945 G0946 G0947 Mfd Since 06 21 49 READ ELECTRICAL SAFETY ON PAGE 48 Wiring Diagram Paddle Switch Motor Paddle Switch Box To Power Connection ...

Page 52: ...35 25 26 27 74 28 75 29 34 100 35 36 16 39 38 40 41 48 48 48 48 49 49 58 57 56 4 49 50 70 71 72 125 128 130 130 129 131 103 101 105 104 132 133 136 137 138 139 139 A B 167 300 300 1 300 2 300 3 323 323 1 323 2 4 24 73 6 6 6 6 160 8 160 9 160 1 2 2 160 5 160 4 160 3 160 6 160 7 C 14 16 106 1 64 62 59 6 7 54 51 55 6 35 50 Model G0945 G0946 G0947 Mfd Since 06 21 BUY PARTS ONLINE AT GRIZZLY COM Scan Q...

Page 53: ...5135 ADJ HANDLE M8 1 25 X 40 50L 27 P0945027 PHLP HD SCR M5 8 X 8 136 P0945136 FENCE SLIDE BRACKET 28 P0945028 BUTTON HD CAP SCR M5 8 X 25 137 P0945137 FENCE SUPPORT BRACKET 29 P0945029 PADDLE SWITCH BOX 138 P0945138 FLAT WASHER 6MM 34 P0945034 REAR BASE PANEL 139 P0945139 BUTTON HD CAP SCR M6 1 X 16 35 P0945035 ROUND PLUG 35MM 160 P0945160 CUTTERHEAD ASSEMBLY 36 P0945036 REAR BEARING RETAINER 160...

Page 54: ...25 128 130 130 129 131 103 101 105 104 132 133 136 137 138 139 139 A B 167 300 300 1 300 2 300 3 323 323 1 323 2 4 24 73 6 6 6 6 160 C 14 16 106 64 62 59 6 7 54 51 55 160 1 160 2 160 3 46 47 46 47 43 2 43 2 43 1 43 1 166 6 43 43 52 Model G0945 G0946 G0947 Mfd Since 06 21 BUY PARTS ONLINE AT GRIZZLY COM Scan QR code to visit our Parts Store G0946 Main ...

Page 55: ... 132 P0946132 TILT SUPPORT BRACKET 34 P0946034 REAR BASE PANEL 133 P0946133 ADJ HANDLE M8 1 25 X 30 50L 35 P0946035 ROUND PLUG 35MM 135 P0946135 ADJ HANDLE M8 1 25 X 40 50L 36 P0946036 REAR BEARING RETAINER 136 P0946136 FENCE SLIDE BRACKET 38 P0946038 MOTOR PULLEY 137 P0946137 FENCE SUPPORT BRACKET 39 P0946039 CUTTERHEAD PULLEY 138 P0946138 FLAT WASHER 6MM 40 P0946040 POLY V BELT 125J5 139 P094613...

Page 56: ...130 129 131 103 101 105 104 132 133 136 137 138 139 139 A B 167 300 300 1 300 2 300 3 323 323 1 323 2 4 24 73 6 6 6 6 160 44 C 14 16 106 64 62 59 6 7 54 51 55 160 1 160 2 160 3 46 47 46 47 43 2 43 1 43 3 43 4 43 7 43 8 43 9 166 6 43 43 43 5 43 6 54 Model G0945 G0946 G0947 Mfd Since 06 21 BUY PARTS ONLINE AT GRIZZLY COM Scan QR code to visit our Parts Store G0947 Main ...

Page 57: ... P0947036 REAR BEARING RETAINER 130 P0947130 SQUARE NUT M8 1 25 38 P0947038 MOTOR PULLEY 131 P0947131 SET SCREW M5 8 X 8 39 P0947039 CUTTERHEAD PULLEY 132 P0947132 TILT SUPPORT BRACKET 40 P0947040 POLY V BELT 125J5 133 P0947133 ADJ HANDLE M8 1 25 X 30 50L 41 P0947041 BELT COVER 135 P0947135 ADJ HANDLE M8 1 25 X 40 50L 43 P0947043 TABLE ASSEMBLY 136 P0947136 FENCE SLIDE BRACKET 43 1 P0947043 1 TABL...

Page 58: ...RT DESCRIPTION REF PART DESCRIPTION 400 P0945400 MACHINE ID LABEL G0945 403 P0945403 ELECTRICITY LABEL 400 P0946400 MACHINE ID LABEL G0946 404 P0945404 DISCONNECT 110V LABEL 400 P0947400 MACHINE ID LABEL G0947 405 P0945405 COMBO WARNING LABEL 401 P0945401 CUTTERHEAD EXPOSURE LABEL 406 P0945406 TOUCH UP PAINT GRIZZLY GREEN 402 P0945402 CUTTERHEAD GUARD LABEL 407 P0945407 CUTTERHEAD WARNING LABEL 56...

Page 59: ...ental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty In the event you need to use this...

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